Caterpillar Cat CS-433E, CP-433E Vibratory Compactor (Prefix BTT) Service Repair Manual Instant Download

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/13 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02162119 Axle (with Brakes) - Assemble SMCS - 3260-016; 3278-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 1P-1863 Retaining Ring Pliers 1 C 180-3032 Stand 2 D 1P-1861 Retaining Ring Pliers 1 E 1P-1855 Retaining Ring Pliers 1 F 069-4707 Sealant 1 G 155-0695 Thread Lock Compound 1 1. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement. 2. Inspect all seals. Damaged seals must be replaced. Use new Caterpillar seals for replacement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/13 Illustration 1 g01061917 3. Install O-ring seals (50) on brake piston (49) . Illustration 2 g01061915 4. Install retainer (48) and bolt (47) . Illustration 3 g01061913 5. Install O-ring seals (46) on piston assemblies (44) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 3/13 Illustration 4 g01061911 Illustration 5 g01061912 6. Install piston assemblies (44). Use Tooling (E) to install retaining rings (43) . 7. Install bolts (45). Tighten the bolts (45) to a torque of 10 N m (8 lb ft). Illustration 6 g01061909 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

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CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 4/13 Illustration 7 g01061907 Sudden release of spring force can cause injury. To prevent the possibility of injury, follow the procedure to relieve the spring pressure. 8. Put housing (37) in a suitable press. Install spring washers (41). Apply pressure on the spring washers. Use Tooling (D) to install retaining ring (40). Release the pressure on the spring washers. 9. Install O-ring seal (42) on housing (37) . 10. Repeat Steps 3 through 9 in order to assemble the other housing. Illustration 8 g01061904 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 5/13 11. Install gear assembly (39) . 12. Attach a suitable lifting device to housing (37). Install housing (37) and bolts (38). The weight of housing (37) is approximately 50 kg (110 lb). Tighten bolts (38) to a torque of 102 N m (75 lb ft). 13. Repeat Step 12 in order to install the other housing. Illustration 9 g01061903 14. Install shaft (35), friction discs (33), and steel discs (34) . 15. Install coupling (36) on shaft (35) . Illustration 10 g01061901 16. Install bearing cone (32) on housing (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 6/13 Illustration 11 g01061900 17. Install O-ring seal (31) on housing (29) . Illustration 12 g01061899 18. Attach a suitable lifting device to housing (29). Install axle housing (29) and bolts (30). Tighten the bolts to a torque of 170 N m (125 lb ft). 19. Repeat Steps 14 through 18 in order to install the other housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 7/13 Illustration 13 g01066679 20. Lower the temperature of the bearing cups (28) to a temperature of -51 C (-60 F). Install the bearing cups (28) and lip seal (27) in hub (25) . Illustration 14 g01061619 21. Install hub (25) and bearing cone (26) . Illustration 15 g01065550 22. Install ring gear (23) in a suitable press and install bushings (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 8/13 Illustration 16 g01064656 23. Install new bolts (22). Tighten bolts (22) to a torque of 230 N m (170 lb ft). 24. Install shaft (21) . 25. Install O-ring seal (20) on ring gear (23) . Illustration 17 g00847471 26. Install planetary gears (19), washers (18), bolts (17), and the 84 needle bearings. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 9/13 Illustration 18 g00847469 27. Install end cover (16) and screws (15) . 28. Fill the wheel hub with oil. The capacity of the wheel hub is approximately 1.3 L (0.3 US gal). Refer to Operation and Maintenance Manual for the correct procedure. 29. Repeat Steps 20 through 28 in order to assemble the other wheel hub. Illustration 19 g00847468 30. Apply Tooling (F) to the axle housing. Install cover (14). Apply Tooling (G) to the threads of the bolts (13) and install the bolts. Tighten the bolts (13) to a torque of 120 N m (89 lb ft). Illustration 20 g00847467 31. Use a suitable press and install bearing (12) on gear (6). Use Tooling (B) to install retaining ring (11) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 30... 10/13 Illustration 21 g00847466 32. Use a suitable press and install bearing (10) on gear (6) . Illustration 22 g00847465 33. Use a suitable press and install bearing (9) on gear (7) . Illustration 23 g00847464 34. Use a suitable press and install bearing (8) on gear (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 30... 11/13 Illustration 24 g00847463 35. Install gear (7) and (6) . Illustration 25 g00847462 36. Install dowels (6) on cover (5). Apply Tooling (F) on cover (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 30... 12/13 Illustration 26 g00847461 37. Install cover (5) and bolts (4). Tighten the bolts to a torque of 60 N m (44 lb ft). Illustration 27 g00847460 38. Install O-ring seal (3) on cover (2) . Illustration 28 g00847459 39. Install cover (2) and bolts (1). Tighten the bolts to a torque of 60 N m (44 lb ft). 40. Remove the bolts and the cover from the gearbox. Install the propel motor and the bolts on the gearbox. 41. Fill the gearbox with oil. The capacity of the gearbox is approximately 1.2 L (0.3 US gal). 42. Fill the differential with oil. The capacity of the differential is approximately 12 L (3.2 US gal). Refer to Operation and Maintenance Manual for the correct procedure. End By: Install the axle. Refer to Disassembly and Assembly, "Axle - Install" for the correct procedure. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 30... 13/13 Copyright 1993 - 2021 Caterpillar Inc. Mon Jun 14 00:21:01 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/2 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02162122 Axle - Install SMCS - 3260-012; 3278-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty 6V-3145 Load Leveling Beam 1 A 138-7574 Link Brackets 2 Illustration 1 g00827999 1. Attach a suitable lifting device and Tooling (A) to axle (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/2 Illustration 2 g00828002 2. Install axle (3), plate (5), and bolts (4) on each side of the axle. The weight of the axle that is equipped without brakes is approximately 300 kg (650 lb). The weight of the axle that is equipped with brakes is approximately 400 kg (875 lb). Illustration 3 g00827998 3. Connect hose assemblies (1) on axle propel motor (2) . End By: Install the wheel and tire assemblies. Refer to Disassembly and Assembly, "Wheel and Tire - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. Mon Jun 14 00:21:57 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/2 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02076872 Padded Drum Scraper - Remove and Install SMCS - 6607-010 Removal Procedure Illustration 1 g00837720 1. Remove bolts (3), plates (2), and scrapers (1) from bumper (4) . Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/2 Illustration 2 g00837720 1. Install scrapers (1), plates (2), and bolts (3) on bumper (4). Adjust the scrapers in order to obtain a clearance of 19 5.0 mm (0.75 0.20 inch) between the scrapers and the drum. Copyright 1993 - 2021 Caterpillar Inc. Mon Jun 14 00:22:53 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/3 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02086037 Smooth Drum Scraper - Remove and Install SMCS - 6607-010 Removal Procedure Illustration 1 g00844007 1. Remove bolts (2) and scraper (1) . Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/3 Illustration 2 g00844007 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 3/3 Illustration 3 g00844010 1. Install scraper (1) and bolts (2) loosely. Set Dimension (X) to a clearance of 13 2 mm (0.5 0.08 inch). Tighten four bolts (2) . Copyright 1993 - 2021 Caterpillar Inc. Mon Jun 14 00:23:49 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/8 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02070336 Bumper - Remove and Install - CP-433E SMCS - 7156-010 S/N - ASN1-UP S/N - ASR1-UP S/N - BTT1-UP S/N - BTY1-UP S/N - CFK1-UP S/N - CFP1-UP S/N - CYE1-UP S/N - DAC1-UP Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 6V-9508 Face Seal Plug (11/16 - 16 THD) 2 ZZ 6V-9829 Cap Assembly (11/16 - 16 THD) 2 Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/8 Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"for tools and supplies to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 3/8 Illustration 1 g00828560 1. Disconnect hose assemblies (2) from cylinder (3) . 2. Remove bolt (1) and move cylinder (3) out of the way. Illustration 2 g00828561 3. Remove bolts (4), guard (5) and clamps. Illustration 3 g00828562 4. Remove the bolt and clamp (6) from hose assemblies (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 4/8 Illustration 4 g00828563 5. Remove bolts (7) and cover (8) . Illustration 5 g00828564 6. Remove bolts (9) and cover (10) . Illustration 6 g00828565 7. Remove clamps (11) and disconnect hose assemblies (2) from bumper (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 5/8 Illustration 7 g00828566 8. Install bolt (1) in the bumper. Attach a suitable lifting device to bolt (1). Remove bolts (13) and bumper (12). The weight of the bumper is approximately 160 kg (353 lb). Installation Procedure Illustration 8 g00828566 1. Install bolt (1). Attach a suitable lifting device to bolt (1). Install bumper (12) and bolts (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 6/8 Illustration 9 g00828565 2. Connect hose assemblies (2) in bumper (12) and install clamps (11) . Illustration 10 g00828564 3. Install cover (10) and bolts (9) . Illustration 11 g00828563 4. Install cover (8) and bolts (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 7/8 Illustration 12 g00828562 5. Connect hose assemblies (2) and clamp (6) . Illustration 13 g00828561 6. Install clamps, guard (5), and bolts (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 8/8 Illustration 14 g00828560 7. Install cylinder (3) and bolt (1) . 8. Connect hose assemblies (2) on cylinder (3) . Copyright 1993 - 2021 Caterpillar Inc. Mon Jun 14 00:24:45 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 1/6 Shutdown SIS Previous Screen Product: VIBRATORY COMPACTOR Model: CS-433E VIBRATORY COMPACTOR BTT Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008 i02071456 Drum - Remove SMCS - 6605-011 Removal Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 180-3033 Stand 2 6V-9507 Face Seal Plug (9/16 - 18 THD) 2 6V-9828 Cap Assembly (9/16 - 18 THD) 2 6V-9509 Face Seal Plug (13/16 - 16 THD) 4 ZZ 6V-9830 Cap Assembly (13/16 - 16 THD) 4 6V-9511 Face Seal Plug (1 3/16 - 12 THD) 2 6V-9832 Cap Assembly (1 3/16 - 12 THD) 2 Start By: A. Remove the leveling blade. Refer to Disassembly and Assembly, "Leveling Blade - Remove and Install". B. Remove the bumper. Refer to Disassembly and Assembly, "Bumper - Remove and Install". Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 2/6 Illustration 1 g00829292 1. Disconnect hose assemblies (1) from vibratory motor (2) . Illustration 2 g00829293 2. Remove bolts and clamp (5) from harness assembly (6) . 3. Remove the bolts that hold covers (3) and (4) to plate (7) . Illustration 3 g00829294 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

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CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 3/6 4. Put identification marks on the harness assemblies for vibratory sensor (8). Disconnect the harness assemblies from the vibratory sensor. Illustration 4 g00829296 5. Remove clamps (9) from hose assembly (10) . Illustration 5 g00829297 6. Remove bolts (11) and side cover (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054... 4/6 Illustration 6 g00829298 Note: Identify the hose routing for installation purposes. 7. Disconnect hose assemblies (13) from the side of the yoke. Illustration 7 g00829299 8. Disconnect hose assemblies (15) from propel motor (14) . Illustration 8 g00829301 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/6/14

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com