Reactor Safety: Refluxing Scenario and Solutions

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When a tube pops off the condenser during a refluxing reaction, causing water to spill into the oil bath, it can lead to hazardous situations like spitting hot oil. Immediate actions like unplugging the hot plate, waiting for cooling, and cleaning up are essential. Precautionary measures such as securing tubing tightly, maintaining water pressure, and considering alternative equipment help prevent such incidents.


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  1. Refluxing SAFETY SCENARIO SAFETY SCENARIO

  2. Scenario You are refluxing a reaction in an oil bath with a condenser hooked up to water lines. One of the tubes pops off the condenser and water spills into your oil bath which starts spitting hot oil. What do you do?

  3. Possible solutions Unplug the hot plate or remove your reaction from the heat so it does not overheat or go dry. Close the hood sashes and wait for the bath to cool down. Discard the wet oil so no one else uses it and clean up the mess.

  4. Preventative measures Use copper wire, zip ties or rubber bands to tightly secure tubing to condensers especially for overnight reactions. Keep water pressure of condensers to medium-low. Consider using a bomb flask instead of a condenser.

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