Caterpillar Cat 140M 3 AWD MOTOR GRADER (Prefix N9J) Service Repair Manual Instant Download

Service Repair Manual Models 140M3 AWD M OTOR GRADER

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M 3 AWD MOTOR GRADER N9J Configuration: 140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02649334 Piston Pump (Hydraulic and Steering) - Disassemble SMCS - 4306-015; 5070-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-1857 Retaining Ring Pliers 1 C 1P-1861 Retaining Ring Pliers 1 Start By: a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 2/8 Illustration 1 g01329899 1. Remove bolts (1) and valve (2). Illustration 2 g01329900 2. Remove O-ring seals (3). Illustration 3 g01329901 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (9), the O-ring seal, retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

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140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 3/8 4. Remove plug (16), the O-ring seal, retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. Illustration 4 g01329902 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Remove bolts (17) and head (18). Illustration 5 g01329908 6. Remove piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 4/8 Illustration 6 g01329909 7. Remove bearing cone (25). Illustration 7 g01329910 8. Remove shim (26), barrel (27), and dowel (28). Illustration 8 g01329911 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 5/8 Illustration 9 g01329913 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (A), Tooling (B), and a suitable press in order to remove retaining ring (32) from barrel (27). 10. Remove washer (31), spring (30), and washer (29). Illustration 10 g01329903 11. Remove bolts (33) and cover (34). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 6/8 Illustration 11 g01329907 12. Remove O-ring seal (35). Illustration 12 g01329905 13. Remove plug (36). Illustration 13 g01329914 14. Remove shaft (37), bolts (39), and plates (38). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 7/8 Illustration 14 g01329915 15. Remove plates (40), retainer (41), and pistons (42). Illustration 15 g01329916 16. Remove swashplate (43). Illustration 16 g01330062 17. Remove screws (45), bearings (44), bearing cone (46), and bearing cup (47). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 8/8 Illustration 17 g01330063 18. Remove lip seal (50). 19. Use Tooling (C) in order to remove retaining ring (49). 20. Remove lip seal (48). Copyright 1993 - 2019 Caterpillar Inc. Sun Dec 29 19:00:36 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 1/7 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M 3 AWD MOTOR GRADER N9J Configuration: 140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02649335 Piston Pump (Hydraulic and Steering) - Assemble SMCS - 4306-016; 5070-016 Assembly Procedure Illustration 1 g01330063 1. Install lip seal (48). 2. Use Tooling (C) in order to install retaining ring (49). 3. Install lip seal (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 2/7 Illustration 2 g01330062 4. Install screws (45), bearings (44), bearing cone (46), and bearing cup (47). Illustration 3 g01333311 5. Install swashplate (43). 6. Install shaft (37). 7. Install plug (36). 8. Install dowel (28). Illustration 4 g01329913 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 3/7 Illustration 5 g01329911 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 9. Install washer (31), spring (30), and washer (29). 10. Use Tooling (A), Tooling (B) and a suitable press in order to install retaining ring (32) onto barrel (27). Illustration 6 g01333324 11. Install pistons (42) into retainer (41) and barrel (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 4/7 Illustration 7 g01333336 12. Install barrel (27). Illustration 8 g01333337 13. Install shim (26) and bearing cone (25). Illustration 9 g01076392 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 5/7 Illustration 10 g01333338 14. Position plates (40) and plates (38). 15. Install bolts (39). Illustration 11 g01329908 16. Install piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). Illustration 12 g01329902 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 6/7 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install bolts (17) and head (18). Illustration 13 g01329901 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 18. Install retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. Install plug (16) and the O-ring seal. 19. Install retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. Install plug (9) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 7/7 Illustration 14 g01329900 20. Install O-ring seals (3). Illustration 15 g01329899 21. Install bolts (1) and valve (2). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Install". Copyright 1993 - 2019 Caterpillar Inc. Sun Dec 29 19:01:32 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 1/3 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M 3 AWD MOTOR GRADER N9J Configuration: 140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05818515 Piston Pump (Hydraulic and Steering) - Install SMCS - 4306-012; 5070-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary. Illustration 1 g03683322 1. Install O-ring seal (9) to piston pump (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 2/3 Illustration 2 g03683174 2. Attach a suitable lifting device to piston pump (7). The weight of piston pump (57) is approximately 52 kg (115 lb). Use the suitable lifting device in order to position piston pump (7) to the machine. 3. Install bolts (8). Illustration 3 g03683153 4. Connect hose assembly (4) and (5). Connect bracket assembly (6). Illustration 4 g03683148 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 3/3 5. Connect harness assembly (1). Connect hose assemblies (2) and (3). End By: a. Install the piston pump (hydraulic fan). Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Pump)- Install". Copyright 1993 - 2019 Caterpillar Inc. Sun Dec 29 19:02:28 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

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140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERE... 1/3 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M 3 AWD MOTOR GRADER N9J Configuration: 140M Series 3 Motor Grader-All Wheel Drive N9J00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05819040 Piston Pump (All Wheel Drive) - Remove SMCS - 5070-011-YW Removal Procedure Start By: a. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis Support - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/29

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