Caterpillar Cat 140M MOTOR GRADER (Prefix B9G) Service Repair Manual Instant Download

Service Repair Manual Models 140M M otor Grader

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M MOTOR GRADER B9G Configuration: 140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 140M Motor Grader Media Number -KENR6424-07 Publication Date -01/04/2015 Date Updated -06/04/2015 i02837848 Blade Lift Cylinder - Remove and Install SMCS - 5102-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 311-1362 Vacuum Cap 1 Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 2/8 Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Hydraulic oil pressure can remain in the hydraulic system on this machine after the engine and pump have been stopped. Serious injury can result if this pressure is not released before any service is done on the hydraulic systems. In order to prevent possible injury, release the hydraulic system pressure before working on any fitting, hose, or hydraulic component. Lower all attachments to the ground before service is started. If the hydraulic system must be serviced, tested, or adjusted with the attachment in the raised position, the attachments and lift cylinders must be supported properly. Always move the machine to a location away from the travel of other machines. Be sure that other personnel are not near the machine when the engine is running and tests or adjustments are being made. 1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release". Illustration 1 g01397769 2. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

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140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 3/8 Illustration 2 g01415039 3. Disconnect hose assemblies (1). Remove clamp (2). Illustration 3 g01415042 4. Remove bolts (6) and remove cap (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 4/8 Note: Note the shims and inserts for installation purposes. 5. Attach a suitable lifting device to blade lift cylinder (5). The weight of blade lift cylinder (5) is approximately 59 kg (130 lb). 6. Remove bolts (3) and remove blade lift cylinder (5). 7. Remove cap assemblies (4) from blade lift cylinder (5). Illustration 4 g01415199 8. Remove seal (8) from cap assembly (4). Remove bearing (9) from cap assembly (4). 9. Repeat Step 8 for the remaining cap assembly. Disassembly and Assembly Information Table 2 Required Tools Tool Part Number Part Description Qty B 127-4904 Repair Stand 1 C 195-4609 Seal Pick 1 D 7M-7456 Bearing Mount Compound 1 E 1P-0808 Multipurpose Grease 1 9U-7868 Spanner Wrench 1 F 127-8064 Adjustable Plate 1 Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 5/8 Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. Illustration 5 g00931771 (1) Use a 46 mm socket in order to remove the bolt. Tighten the bolt to a torque of 1800 200 N m (1328 148 lb ft). (2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed. (3) Apply Tooling (D) to the seal groove prior to assembling the wiper seal. (4) Torque for head ... 600 130 N m (440 95 lb ft) Note: Lubricate the threads with Tooling (E). Installation Procedure Table 3 Required Tools Tool Part Number Part Description Qty A 311-1362 Vacuum Cap 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 6/8 G 183-3424 Grease Cartridge 1 H 1P-0510 Driver Gp 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 6 g01415199 1. Use Tooling (H) (not shown) and a suitable press in order to install bearing (9) in cap assembly (4). Use Tooling (H) (not shown) in order to install seal (8) in cap assembly (4). 2. Repeat Step 1 for the remaining cap assembly. Illustration 7 g01415042 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 7/8 Illustration 8 g01415219 3. Install caps (4) on blade lift cylinder (5). 4. Attach a suitable lifting device to blade lift cylinder (5). The weight of blade lift cylinder (5) is approximately 59 kg (130 lb). 5. Position blade lift cylinder (5) on the machine. Install bolts (3). Torque bolts (3) to 115 7 N m (85 5 lb ft). 6. Apply Tooling (G) between inserts (11) and ballstuds (12). Install cap (7) and install bolts (6). Note: As required, use shims (10) in order to allow the socket to move freely around ballstud (12). Assemble the same quantity of shims (10) on both sides of ballstud (12). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 8/8 Illustration 9 g01415039 7. Install clamp (2). Connect hose assemblies (1). Illustration 10 g01397769 8. Remove Tooling (A). 9. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check" for the correct procedure. Copyright 1993 - 2020 Caterpillar Inc. Thu Jan 16 12:40:20 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M MOTOR GRADER B9G Configuration: 140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 140M Motor Grader Media Number -KENR6424-07 Publication Date -01/04/2015 Date Updated -06/04/2015 i02798701 Sideshift Cylinder - Remove and Install SMCS - 5804-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 311-1362 Vacuum Cap 1 Start By: a. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect". Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. NOTICE Keep all parts clean from contaminants. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 2/8 Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 3/8 Illustration 1 g01398678 1. Extend side shift cylinder (2) to the left. Move the blade to the forward position. 2. Remove cotter pin (3) (not shown) in order to remove pin (1). Remove bolts (4) in order to remove bracket (5). 3. Retract side shift cylinder (2). 4. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release". Illustration 2 g01397769 5. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 4/8 Illustration 3 g01398701 6. Disconnect hose assemblies (6). Illustration 4 g01398731 7. Remove cotter pin (7). Remove pin (8) and washers (9). Note: Note the number and the location of washers (9) for assembly purposes. Illustration 5 g01398735 8. Attach a suitable lifting device to sideshift cylinder (2). The weight of sideshift cylinder (2) is approximately 91 kg (200 lb). Slide sideshift cylinder (2) to the left and remove sideshift cylinder (2). Disassembly and Assembly Information Table 2 Required Tools Tool Part Number Part Description Qty B 127-4904 Hydraulic Cylinder Repair Stand Gp 1 C 195-4609 Seal Pick 1 D 9U-7868 Spanner Wrench 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 5/8 127-8064 Adapter Plate Gp 1 E 4C-4032 Bearing Mount Compound 1 F 9U-6539 Socket 1 G 1P-0808 Multipurpose Grease 1 Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. Illustration 6 g01012935 (1) Use Tooling (F) in order to torque the bolt. Tighten the bolt to a torque of 900 100 N m (660 75 lb ft). (2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed. (3) Apply Tooling (E) to the wiper seal groove before you assemble the wiper seal to the head. Note: Lubricate the threads with clean grease and torque head (4) to 600 130 N m (440 95 lb ft). Use Tooling (G) to apply the grease. Installation Procedure https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 6/8 Table 3 Required Tools Tool Part Number Part Description Qty A 311-1362 Vacuum Cap 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 7 g01398735 1. Use a suitable lifting device in order to install sideshift cylinder (2). The weight of sideshift cylinder (2) is approximately 91 kg (200 lb). Illustration 8 g01398731 2. Position washers (9) and install pin (8). Install cotter pin (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 7/8 Illustration 9 g01398701 3. Connect hose assemblies (6). Illustration 10 g01398678 4. Extend side shift cylinder (2) to the left. 5. Position bracket (5). Align side shift cylinder (2) and install pin (1). Install cotter pin (3) (not shown). Illustration 11 g01397769 6. Remove Tooling (A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 8/8 7. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check". End By: a. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect". Copyright 1993 - 2020 Caterpillar Inc. Thu Jan 16 12:41:15 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 1/9 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140M MOTOR GRADER B9G Configuration: 140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 140M Motor Grader Media Number -KENR6424-07 Publication Date -01/04/2015 Date Updated -06/04/2015 i02797651 Centershift Cylinder - Remove and Install SMCS - 5223-010 Removal Procedure Start By: a. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect". Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

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140M Motor Grader - All Wheel Drive B9G00001-UP (MACHINE) POWERED BY ... 2/9 Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Hydraulic oil pressure can remain in the hydraulic system on this machine after the engine and pump have been stopped. Serious injury can result if this pressure is not released before any service is done on the hydraulic systems. In order to prevent possible injury, release the hydraulic system pressure before working on any fitting, hose, or hydraulic component. Lower all attachments to the ground before service is started. If the hydraulic system must be serviced, tested, or adjusted with the attachment in the raised position, the attachments and lift cylinders must be supported properly. Always move the machine to a location away from the travel of other machines. Be sure that other personnel are not near the machine when the engine is running and tests or adjustments are being made. 1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/1/16

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com