Caterpillar Cat 160M 3 AWD MOTOR GRADER (Prefix N9T) Service Repair Manual Instant Download

Service Repair Manual Models 160M3 AWD M OTOR GRADER

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 1/7 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02649335 Piston Pump (Hydraulic and Steering) - Assemble SMCS - 4306-016; 5070-016 Assembly Procedure Illustration 1 g01330063 1. Install lip seal (48). 2. Use Tooling (C) in order to install retaining ring (49). 3. Install lip seal (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2/7 Illustration 2 g01330062 4. Install screws (45), bearings (44), bearing cone (46), and bearing cup (47). Illustration 3 g01333311 5. Install swashplate (43). 6. Install shaft (37). 7. Install plug (36). 8. Install dowel (28). Illustration 4 g01329913 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

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160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 3/7 Illustration 5 g01329911 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 9. Install washer (31), spring (30), and washer (29). 10. Use Tooling (A), Tooling (B) and a suitable press in order to install retaining ring (32) onto barrel (27). Illustration 6 g01333324 11. Install pistons (42) into retainer (41) and barrel (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 4/7 Illustration 7 g01333336 12. Install barrel (27). Illustration 8 g01333337 13. Install shim (26) and bearing cone (25). Illustration 9 g01076392 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 5/7 Illustration 10 g01333338 14. Position plates (40) and plates (38). 15. Install bolts (39). Illustration 11 g01329908 16. Install piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). Illustration 12 g01329902 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 6/7 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install bolts (17) and head (18). Illustration 13 g01329901 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 18. Install retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. Install plug (16) and the O-ring seal. 19. Install retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. Install plug (9) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 7/7 Illustration 14 g01329900 20. Install O-ring seals (3). Illustration 15 g01329899 21. Install bolts (1) and valve (2). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Install". Copyright 1993 - 2019 Caterpillar Inc. Sat Dec 28 16:49:53 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 1/3 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05818515 Piston Pump (Hydraulic and Steering) - Install SMCS - 4306-012; 5070-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary. Illustration 1 g03683322 1. Install O-ring seal (9) to piston pump (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2/3 Illustration 2 g03683174 2. Attach a suitable lifting device to piston pump (7). The weight of piston pump (57) is approximately 52 kg (115 lb). Use the suitable lifting device in order to position piston pump (7) to the machine. 3. Install bolts (8). Illustration 3 g03683153 4. Connect hose assembly (4) and (5). Connect bracket assembly (6). Illustration 4 g03683148 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 3/3 5. Connect harness assembly (1). Connect hose assemblies (2) and (3). End By: a. Install the piston pump (hydraulic fan). Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Pump)- Install". Copyright 1993 - 2019 Caterpillar Inc. Sat Dec 28 16:50:49 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 1/3 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05819040 Piston Pump (All Wheel Drive) - Remove SMCS - 5070-011-YW Removal Procedure Start By: a. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis Support - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2/3 Illustration 1 g03683476 1. Disconnect fitting (1). Disconnect hose assemblies (2) and (3). Illustration 2 g03683492 2. Disconnect hose assemblies (4) and (6). Disconnect hose (5). Illustration 3 g03683519 3. Disconnect harness assemblies (7) and (8). Disconnect hose assemblies (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 3/3 Illustration 4 g03683550 4. Attach suitable lifting devices to all wheel drive piston pumps (10). The weight of all wheel drive piston pumps (10) is approximately 111 kg (245 lb). 5. Remove bolts (11) and all wheel drive piston pumps (10). Copyright 1993 - 2019 Caterpillar Inc. Sat Dec 28 16:51:44 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 1/8 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02747416 Piston Pump (All Wheel Drive) - Disassemble SMCS - 5070-015-YW Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1857 Retaining Ring Pliers 1 Start By: a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (All Wheel Drive) - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2/8 Illustration 1 g01376214 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (28), bolts (27), housing (23), and bearing (19). 2. Use Tooling (A) in order to remove retaining ring (26). 3. Remove O-ring seal (5), cover (10), retaining ring (6), shaft (7), and bearing (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 3/8 4. Use Tooling (A) in order to remove retaining ring (9). 5. Remove gear (20), annular gear (21), coupling (11), key (12), and O-ring seal (22). 6. Remove plug (1), shims (2), spring (3), piston (4), sleeve (17), and O-ring seal (18). 7. Remove cap (15), O-ring seal (14), adapter (13), and O-ring seal (16). 8. Remove plug (25) and O-ring seal (24). Illustration 2 g01376215 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

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160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 4/8 Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Remove bolts (37), O-ring seal (29), O-ring seal (31), coupling (30), cover (34), and bearing (32). 10. Use Tooling (A) in order to remove retaining ring (33). 11. Remove gear (40), annular gear (41), coupling (35), key (36), and O-ring seal (42). 12. Remove bearing (39). 13. Use Tooling (A) in order to remove retaining ring (48). 14. Remove plug (38) and the O-ring seal. 15. Remove plug (54), shims (53), spring (52), piston (51), sleeve (50), and O-ring seal (49). 16. Remove cap (46), O-ring seal (47), adapter (45), and O-ring seal (44) from housing (43). Illustration 3 g01376216 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/12/28

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