JCB 4C444 AWS BACKOHE LOADER Parts Catalogue Manual (Serial Number 00430001-00459999)
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w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-2-4 ENGINE, SHORT AB BUILD http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/2(W) Item Part # 02/200445 Change No Description Usage Code QTY 1 Engine short, turbo 'See Remark' See frame N1-3-2, Block assembly 'See Remark' See frame N1-4-4, Crankshaft assembly 'See Remark' See frame N1-4-4, Con-rod assembly 'See Remark' See frame N1-4-4, Piston assembly 'See Remark' See frame N1-4-4, Piston ring kit 'See Remark' See frame N5-2-2, Oil pump 1 **** 1 2 **** 1 3 **** 4 4 **** 4 5 **** 4 6 **** 1 7 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-3-2 BLOCK ASSEMBLY AB BUILD Item Part # 02/200480 02/201350 Change No <EU707727A Description Usage Code QTY Block cylinder assembly Block cylinder 1 1 1 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
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w 2/2(W) None serviced part Block None serviced part Bearing Cap Liner cylinder, press fit See Note 1 Liner cylinder, slip fit Plug core D=32mm Plug Plug core" D=26mm Quantity was 2 off Plug Thimble Bolt Washer Bush camshaft Plug core D=38mm Plug core D=38mm Plug Plug Washer 'See Remark' See frame N5-3-1 'See Remark' See frame N5-3-1 'See Remark' See frame N5-3-1 Plug Plug core D=16mm Plug core D=38mm Plug core D=50mm Switch oil pressure Bolt M10 x 10 Washer Plug drain Water drain Tap drain Alternative Housing rear seal 'See Remark' Cover Seal rear oil Gasket rear seal housing Screw flange head Capscrew M8x25mm Washer Dowel **** 1 2 **** 5 3 :02/200949 4 4 02/200002 :02/100396 :02/201304 0 6 1 4 5 6 :02/200003 1 7 :02/100134 :02/100101 :02/100102 :02/100615 :02/192001 :02/200454 :02/200454 :02/101827 :02/100111 :02/200828 1 8 10 10 10 1 4 2 1 1 1 9 10 11 12 13 14 15 16 17 **** 4 18 **** 4 19 **** 4 20 02/100108 02/100582 02/200454 02/100107 701/41500 1315/0401Z 823/00273 1 1 4 1 1 1 1 21 22 23 24 25 26 27 02/100132 2 28 02/100335 0 28 02/200958 1 29 **** 1 30 :02/101436 02/200959 826/00869 1391/3307Z 02/100307 02/100308 1 1 31 32 12 2 2 2 33 34 35 36 Note 1: Special tools for fitting, boring and honing required, General Service use slip-fit type. http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/3(W) Item Part # 02/200915 Change No Description Usage Code QTY 1 Crankshaft assembly None serviced part Crankshaft Kit-bearing Main Standard Kit-bearing Main Undersize - .010inch Kit-bearing Main Undersize - .020inch 1 **** 1 2 :02/192002 02/192003 02/192004 1 1 1 3 3 3 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 3/3(W) 02/192005 :02/192085 02/192086 02/192087 02/192088 :02/192083 02/192011 :02/192084 02/192013 02/101632 Kit-bearing Main Undersize - .030inch Kit-bearing 4 Pairs Standard Kit-bearing 4 Pairs Undersize - .010inch Kit-bearing 4 Pairs Undersize - 0.20inch Kit-bearing 4 Pairs Undersize - 0.30inch Washer thrust top - standard Washer thrust top-oversize 0.19mm Washer thrust bottom - standard Washer thrust btm-oversize 0.19mm Rod assembly connecting None serviced part Con-rod None serviced part Cap Bush small end Bolt Nut Piston assembly None serviced part Piston None serviced part Gudgeon pin Circlip Kit-piston ring Gear Key 1 1 1 1 1 2 2 2 2 4 3 4 4 4 4 5 5 6 6 7 **** 1 8 **** 1 9 :02/192019 :02/291072 :02/100128 02/200860 1 2 2 4 10 11 12 13 **** 1 14 **** 1 15 :02/100129 02/201140 02/290001 02/100038 2 4 1 1 16 17 18 19 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-5-7 FANS, PULLEYS & FAN BELT AB BUILD Item Part # Change No Description Usage Code QTY http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/2(W) 02/200478 02/291037 02/200224 01/124403 02/100957 262/36800 02/291104 02/200018 02/200017 02/100579 01/124401 714/10812 714/26107 714/26106 714/26105 Housing fan drive Bolt Pulley fan drive Belt fan, single Spacer fan 25.4mm Fan cooling, 20" puller Screw Pulley crankshaft twin groove Block Thrust Screw Pulley alternator D=70mm single groove Fan alternator Spacer Washer belleville Nut 1 4 1 1 1 1 4 1 1 3 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-6-2 TIMING CASE CAMSHAFT & GEARS AB BUILD Item Part # 02/200488 Change No Superseded Description Usage Code QTY 1 Casing timing 1 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/2(W) Multi Supersession See Note 1 Casing timing Case timing Gasket t/case to block Screw flange head Bolt Camshaft Multi Supersession Part N.L.A use 5A with item 10A Camshaft Washer thrust Dowel Gear camshaft Key Bolt Used only with item 5 Screw Used only with item 5A Washer Hub Gear idler Bearing Needle roller Spacer Bearing Washer Thrust Plate Bolt Bolt Cover timing Seal front oil Gasket timing cover Screw Used only with item 1 Screw Used only with item 1A Bolt Used only with item 1A Stud Nut flanged M8 Cover inspection Gasket inspection cover Bolt Bolt Bolt Tube oil filler Cap oil filler O Ring Strainer O Ring Bolt Bolt Plug taper threaded M.S.S 1 1 02/200789 02/201199 02/200022 826/00869 02/291033 02/200023 Superseded Superseded 1 1 1 8 4 1 1A 1A 2 3 4 5 M.S.S 1 5 02/201303 02/192064 2102/0604 02/190034 02/100038 1 1 1 1 1 5A 6 7 8 9 02/291047 1 10 02/291196 1 10A 02/291065 02/200024 02/290002 :02/200186 :02/290009 02/290008 02/200025 02/291039 02/291026 02/200486 :02/101435 02/200728 1 1 1 2 2 2 1 3 6 1 1 1 11 12 13 14 15 16 17 18 19 20 21 22 02/291017 10 23 02/291017 1 23A 02/291018 9 24 02/291051 02/291058 02/200028 02/200029 02/291014 02/291018 02/291038 02/201110 :02/201099 :02/201098 02/200037 02/201097 02/291023 02/291020 02/100409 2 2 1 1 4 1 4 1 1 1 1 1 1 1 1 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Note 1: Part N.L.A use 1A with 1 off each 02/200829, 02/291017 AND 02/291018. http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-7-1 FLYWHEEL & HOUSING AB BUILD http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/2(W) Item Part # 02/200500 02/200042 02/291009 02/100361 Change No Description Usage Code QTY Housing flywheel Plate Cover Bolt Dowel 'See Remark' Not fitted or required Plug Plug Bolt Screw Bolt Stud Nut Flywheel assembly Flywheel assembly None serviced part Flywheel Gear starter ring Bolt Washer Seal felt 1 1 2 2 1 2 3 4 **** 1 5 02/101441 02/201518 02/291047 02/291188 02/291034 02/291002 02/291059 02/200044 02/201400 <M449606 1 1 2 6 3 3 3 1 1 6 7 8 9 10 11 12 13 13 **** 1 14 :02/100540 1305/3410 02/200725 02/101282 1 6 6 1 15 16 17 18 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N01 ENGINE BLOCK & SUB- ASSEMBLIES 9802/9510 N1-8-1 ENGINE MOUNTINGS http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 2/2(W) Item Part # 125/26600 125/26700 02/291124 02/291060 123/03132 123/03131 123/03133 1370/0403Z 1420/0009Z 1315/0407Z 1315/3519Z 123/02453 123/03138 823/00531 1370/0403Z Change No Description Usage Code QTY 1 1 8 8 1 1 2 6 6 2 2 2 2 2 2 Bracket engine mounting Bracket engine mounting Stud Nut Bracket mounting-left hand Bracket mounting-right hand Plate backing Nut Lock, M12 Washer (M12) Setscrew M10 x 25 mm Bolt M12x90mm Washer Rebound (13.5mm x 65mm x 5mm) Mounting rubber Washer Nut Lock, M12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
w 1/2(W) Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 4C444 00430001-00459999 AWS 9802/9510 \ N ENGINE \ N02 CYLINDER HEAD & SUB- ASSEMBLIES 9802/9510 N2-1-4 CYLINDER HEAD AB BUILD http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
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w 2/2(W) Item Part # 02/201170 02/201301 Change No Superseded Description Usage Code QTY 1 1 Head assembly, cylinder Head assembly, cylinder None serviced part Head Plug core D=32mm Plug core D=16mm Valve inlet Insert inlet valve Guide inlet valve Seat spring Spring Valve outer Spring Valve inner Seal valve Holder Collet Collet Valve exhaust, standard Insert exhaust valve Guide exhaust valve Cover Gasket Screw Screw flange head Plug taper Plug taper threaded Bolt cylinder head Bolt cylinder head check engine for quatities either 10 or 12 bolts Bolt cylinder head Gasket cylinder head Gasket cylinder head Switch temperature Washer Aluminium (I/D=16mm) Dowel 1 1 **** 1 2 :02/100396 :02/200047 :02/200863 :02/200866 :02/200868 :02/100638 :02/101968 :02/101969 :02/100668 :02/101970 :02/100024 :02/101705 :02/200871 :02/101884 :02/101784 :02/101785 :02/291016 :826/00869 :02/100095 02/100409 02/100122 1 4 4 4 4 8 8 8 8 8 8 4 4 4 1 1 3 1 2 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 02/100120 8 24 02/100121 02/200477 02/201294 701/37400 823/00264 02/201302 Superseded >EU707727A 12 1 1 1 1 1 25 26 26 27 28 29 http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=... 2017/6/14
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