Canted Cosine Theta with HTS Superconductors

ReBCO I.FAST CCT
& IRIS 10 T HTS dipole at INFN
Stefano Sorti, Ernesto De Matteis, Lucio Rossi
on behalf of LASA team
1
st
 High Temperature superconductor
Accelerator Technology (HiTAT) workshop
Contents
I.FAST WP8
,
 
Innovative
superconducting magnets
(explicitly, CCT in HTS)
 
 
 
IRIS project
, 
an Innovative
Research Infrastructure on
applied Superconductivity
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
2/12
IFAST WP8: main overview
3/12
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
4/12
IFAST WP8: M33
Conceptual Design
of HTS Magnet
See 
HTS Cable for IFAST CCT
(Thibault LECREVISSE, 09/03)
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
*different vendors are compared in M33
MI cable
INS cable
4-mm
 tape
IFAST WP8:
Further Design of
HTS Magnet, pt. I
5/12
INS option 
with Cu stabilizer is pursued. 
New T
op
 is 20 K
,
Two further design options:
1.
2-tapes cable (980 A)
2.
4-tapes cable (1990 A)
 
Soldering
 all tapes inside the
 cable under consideration;
 
Accelerator-level 
field-quality
(integral below-unit), no iron
yoke (shielding open problem);
 
Ongoing
 
mechanical studies,
both manufacturing and strength.
Minimum rib thickness is 1 mm (against 0.4 mm LTS),
but Frenet-Serret employed (no radial grooves).
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
IFAST WP8:
Further Design of
HTS Magnet, pt. II
6/12
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
     IRIS project
A distributed research
infrastructure
A wide range of
 objectives
1.
Fundamental Physics instrumentation
2.
Societal Applications
Green
:  energy transport at zero emission
and energy saving magnets;
Medical
: 
Superconductivity could play a
key role in heavy ion therapy by enabling a
rotatable gantry;
3.
Two full-scale demonstrators.
4.
Final deadline is 30 October 2025.
7/12
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
Demonstrators proposal
Green Superconducting Line
Energy transport at 
0
3
 emission:
1.
Zero 
(almost) 
emission
 of C02 :
consumption will be 1% over 1000 km
2.
Zero emission 
of e.m. radiation (DC)
3.
Zero
 (almost) 
land consumption
: a 50 cm
underground pipe can carry the 5 GW power
of
 
 30 m
 X 50
 m
 
 overhead line.
25 
kV - 
40kA
, at 20 K (
50
+ kV testing)
Round MgB
2
 strands, cooled with He gas;
after IRIS, 
investigation on
 LH cooling
.
Energy Saving HTS magnet
Main goal: 
10 T
20 K
, 10 K margin,
conduction cooled
.
Aperture 150 mm X 50 mm, with 700 mm
straight section,  for
 
cable test 
(at INFN-
Genova).
 Additionally, 
technology driver 
for 15 T – 20 K
magnets for FCC or Muon-C.
Around 10 km of 12 mm wide ReBCO tape.
Stack cable with 
controlled-insulation
.
Charging time in the range of (a few) hours.
8/12
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
HTS magnet (and green line)
kick-off adaptation
9/12
*
Courtesy of J. van Nugteren First small demo at CERN by J.van Nugteren, G. Kirby and T. Nes 
   
*
Courtesy of Magnus Dam
*
(a)
(b)
Revising concept (a) to a simpler design,
focus is to test technologies (cryocoolers, C.I.),
racetrack coils 
as baseline for design (b)
Project approval under 
budget review
,
HTS magnet adjusted:
reducing magnetic field and aperture,
from 10 T – 150 mm to 8 T – 80 mm. Same
technological goals.
Still, open to higher fields, if achievable.
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
*
HTS design magnet status, pt. I
10/12
Ongoing conceptual design. Two 
coil layouts
are under investigation:
1.
Helmholtz-like double pancake racetracks
2.
Mid-plane extra coils (-50% yoke, +15% tape, on the right)
First goal is to minimize tape consumption and
critical current limit.
Field quality not optimized yet. Target is <1%
Now is around 2-4% level in aperture,
with a nonlinear, non-optimized, iron yoke.
charging model
 
is being developed, based on
the one for  AMaSED-2 (courtesy of Magnus
Dam). Investigate different insulation solutions
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
(Dummy layout, zero-order thermal studies)
HTS design magnet status, pt. II
11/12
Zero-order estimation
 
of DC
power consumption (no HTS
losses, 50 nΩ joint every 200 m)
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
Cryocooler
(market inspired)
Iron Yoke
Vessel
& Shield
Coils
Coil OB
+support
(Stainless steel)
Al end-frame
(thermal 
short-circuit between
cryocoolers and
 magnet parts)
Anti-Cryostat
(Vessel and shield)
Conclusions
I.FAST WP8 
aims at assessing the
feasibility of a fast-ramped, cryocooled,
CCT with ReBCO tapes. Possible
applications range from accelerators to
hadrontherapy gantries.
I.FAST WP8 is currently finalizing the
demonstrator design (D8.3).
 
 
 
IRIS project
 
aims at building a
dipole magnet for users, testing some
essential technologies for higher-field
magnets.
IRIS project is currently exploring the
design space to finalize a preliminary
design.
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
12/12
THANKS FOR THE
ATTENTION!
14
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
Appendix: Green Superconducting Line
Iris project design: 4x40 kA -25kV 20 K
1.
Expected cooling power at 18 K
330-370 W
including the 2 terminations, cryo ends…
2.
Mass flow: 
15 g/s
3.
Pressure drop 
 0,4 mbar.
4.
LN
2
 required for the current leads of the terminations.
5.
Drum for envelope maximum diameter of 4,5 m
15
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
Appendix: AC losses calculation for HTS Magnet (L.B. Engineering)
current distribution in subscale model at end of first ramp
Main features of the model
16
Stefano Sorti – 
ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 
HiTAT workshop, 10/03/2023
Appendix: Quench calculations work-in-progress
current distribution in subscale model at end of first ramp
Model (with magnet L in series)
Quench simulation of a 200 mm long
CCT layer with 11 sub-layers, four HTS
tapes per sub-layer and 700 µm
copper stabilizer, for different quench
protection delays. During each
simulation the quench detection
voltage was set to be 0.3 V. 500 V
threshold with metrosil varistor unit.
A transverse background field
of 4 T is applied. The magneto
resistance of the copper is also
taken into account during.
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This project delves into innovative superconducting magnets, particularly CCT in HTS, aiming to form strategic partnerships for HTS magnet technology in accelerators. Tasks include coordination, engineering designs, and construction of demonstrator magnets. The project also focuses on the conceptual design and further development of HTS magnets.

  • Superconductivity
  • Magnet Technology
  • Accelerators
  • Strategic Partnerships
  • Engineering

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  1. This project has received funding from the European Unions Horizon 2020 Research and Innovation programme under GA No 101004730. ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN 1stHigh Temperature superconductor Accelerator Technology (HiTAT) workshop Stefano Sorti, Ernesto De Matteis, Lucio Rossi on behalf of LASA team

  2. Contents I.FAST WP8, Innovative superconducting magnets (explicitly, CCT in HTS) IRIS project, an Innovative Research Infrastructure on applied Superconductivity Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 2/12

  3. IFAST WP8: main overview SCOPES: Exploring Canted Cosine Theta (CCT) with HTS superconductor (main goal), combined function CCT based on LTS, involving the industries that want to magnets Form a permanent European Strategy Group, open to worldwide partners, to discuss the European strategy for HTS magnets for accelerators, and to improve Industry involvement in this technology TASKS: 8.1 - Coordination and HTS Strategy Group proceeded by a 8.2 Preliminary Engineering design of comb. CCT magnet learn about the CCT 8.3 8.3 Preliminary Engineering design of HTS CCT Preliminary Engineering design of HTS CCT 8.4 - Construction of combined CCT magnet demonstrator 8.5 Construction of HTS CCT magnet demonstrator 8.6 Development of ReBCO HTS nuclotron cable 8.1 8.1 8.2 8.2 8.3 8.3 8.4 8.4 8.5 8.5 Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 3/12

  4. IFAST WP8: M33 Conceptual Design of HTS Magnet Baseline is a 80-mm, 1-m-long, 4 T dipole at 10 K. Cooling with cryocoolers low current (< 2kA). Superconductor is ReBCO* tape, 2-tapes cable. 18 cables in groove, 1100 A per cable. Design candidates (preliminary), without iron: 1. Metal Insulation-like (MI); 2. Insulated-like (INS) with added copper. Protection aspect is the critical point for both: 1. No classical protection for the MI; 2. Vd<5 mV in 13 V, <60 ms detect for the INS, adding more than 260 m of copper. See HTS Cable for IFAST CCT (Thibault LECREVISSE, 09/03) 4-mm tape MI cable INS cable Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 4/12 *different vendors are compared in M33

  5. IFAST WP8: Further Design of HTS Magnet, pt. I INS option with Cu stabilizer is pursued. New Topis 20 K, Two further design options: 1. 2-tapes cable (980 A) 2. 4-tapes cable (1990 A) Collaboration with Jeroen van Nugteren (Little Beast Engineering) M33 design suffers from high AC losses (~100 W, 25 cm2): Soldering all tapes inside the cable under consideration; Accelerator-level field-quality (integral below-unit), no iron yoke (shielding open problem); Ongoing mechanical studies, both manufacturing and strength. Minimum rib thickness is 1 mm (against 0.4 mm LTS), but Frenet-Serret employed (no radial grooves). Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 5/12

  6. IFAST WP8: Further Design of HTS Magnet, pt. II Temperature margin of 10 K. Quench protection system is being demanded for better performances: 1. Inductive signal to be compensated; 2. Higher Vd, above AC losses voltage (which is ~50 mV); 3. Push the detection time to the lowest limit possible. 4. Varistor unit? AC losses currently being recomputed (specially for the 4-tapes option), baseline 2 cryocoolers (now at 20 K). WP8, D8.3 deliverable soon-to-be-written, including the results of the ongoing studies. Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 6/12

  7. IRIS project A distributed research infrastructure A wide range of objectives 1. 2. Fundamental Physics instrumentation Societal Applications Green: energy transport at zero emission and energy saving magnets; Medical: Superconductivity could play a key role in heavy ion therapy by enabling a rotatable gantry; Two full-scale demonstrators. Final deadline is 30 October 2025. 3. 4. Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 7/12

  8. Demonstrators proposal Green Superconducting Line Energy Saving HTS magnet Energy transport at 03emission: Main goal: 10 T 20 K, 10 K margin, conduction cooled. Aperture 150 mm X 50 mm, with 700 mm straight section, for cable test (at INFN- Genova). Additionally, technology driver for 15 T 20 K magnets for FCC or Muon-C. Around 10 km of 12 mm wide ReBCO tape. Stack cable with controlled-insulation. Charging time in the range of (a few) hours. 1. Zero (almost) emission of C02 : consumption will be 1% over 1000 km 2. Zero emission of e.m. radiation (DC) Zero (almost) land consumption: a 50 cm underground pipe can carry the 5 GW power of 30 m X 50 m overhead line. 25 kV - 40kA, at 20 K (50+ kV testing) Round MgB2strands, cooled with He gas; after IRIS, investigation on LH cooling. 3. Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 8/12

  9. HTS magnet (and green line) kick-off adaptation Revising concept (a) to a simpler design, focus is to test technologies (cryocoolers, C.I.), racetrack coils as baseline for design (b) Project approval under budget review, HTS magnet adjusted: reducing magnetic field and aperture, from 10 T 150 mm to 8 T 80 mm. Same technological goals. Still, open to higher fields, if achievable. * (a) * (b) Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 9/12 *Courtesy of J. van Nugteren First small demo at CERN by J.van Nugteren, G. Kirby and T. Nes *Courtesy of Magnus Dam

  10. HTS design magnet status, pt. I Ongoing conceptual design. Two coil layouts are under investigation: 1. Helmholtz-like double pancake racetracks Mid-plane extra coils (-50% yoke, +15% tape, on the right) First goal is to minimize tape consumption and critical current limit. Field quality not optimized yet. Target is <1% Now is around 2-4% level in aperture, with a nonlinear, non-optimized, iron yoke. A charging model is being developed, based on the one for AMaSED-2 (courtesy of Magnus Dam). Investigate different insulation solutions 2. (Dummy layout, zero-order thermal studies) Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 10/12

  11. HTS design magnet status, pt. II Iron Yoke Coils Zero-order estimation of DC power consumption (no HTS losses, 50 n joint every 200 m) Cryocooler (market inspired) Q [W] Thermal Shield Coil Supports 12 1 Radiation 9 0.1 Vessel & Shield Current-Leads 80 0.5 Joints in HTS 0 0.5 Coil OB +support (Stainless steel) TOT 101 2.1 Al end-frame (thermal short-circuit between cryocoolers and magnet parts) Anti-Cryostat (Vessel and shield) Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 11/12

  12. Conclusions I.FAST WP8 aims at assessing the feasibility of a fast-ramped, cryocooled, CCT with ReBCO tapes. Possible applications range from accelerators to hadrontherapy gantries. IRIS project aims at building a dipole magnet for users, testing some essential technologies for higher-field magnets. IRIS project is currently exploring the design space to finalize a preliminary design. I.FAST WP8 is currently finalizing the demonstrator design (D8.3). Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 12/12

  13. THANKS FOR THE ATTENTION! This project has received funding from the European Union s Horizon 2020 Research and Innovation programme under GA No 101004730.

  14. Appendix: Green Superconducting Line Gas He Characteristics Iris project design: 4x40 kA -25kV 20 K 75 m Inner Cryogenic wall ID 127/OD 143 Outer Cryogenic wall ID 198/OD 220 Length (m) Inner envelope diameter (mm) 127/143 Outer envelope diameter (mm) Bending radius (m) 198/220 2,2 m Expected losses 2,5 W/m at 20K (187,5 W) P in 20 bar T In/T out 18K/20K Expected cooling power at 18 K 330-370 W including the 2 terminations, cryo ends 2. Mass flow: 15 g/s 3. Pressure drop 0,4 mbar. 4. LN2required for the current leads of the terminations. 5. Drum for envelope maximum diameter of 4,5 m 1. Vacuum chamber Low thermal conduction spacer Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 14

  15. Appendix: AC losses calculation for HTS Magnet (L.B. Engineering) Main features of the model current distribution in subscale model at end of first ramp Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 15

  16. Appendix: Quench calculations work-in-progress Model (with magnet L in series) current distribution in subscale model at end of first ramp Quench simulation of a 200 mm long CCT layer with 11 sub-layers, four HTS tapes per sub-layer and 700 m copper stabilizer, for different quench protection delays. During each simulation the quench detection voltage was set to be 0.3 V. 500 V threshold with metrosil varistor unit. A transverse background field of 4 T is applied. The magneto resistance of the copper is also taken into account during. Stefano Sorti ReBCO I.FAST CCT & IRIS 10 T HTS dipole at INFN HiTAT workshop, 10/03/2023 16

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