Lean Manufacturing: Improving Efficiency and Sustainability
Lean manufacturing principles such as 5S and Total Preventative Maintenance (TPM) focus on eliminating waste, optimizing processes, and ensuring sustainable improvements in production systems. Mistake-proofing, organization, cleanliness, and proactive equipment maintenance are key strategies discussed in the content. The application of these methods leads to increased efficiency, reduced errors, and enhanced safety in manufacturing environments.
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Lean: 5S & TPM Toyota Production Systems Lab Grade K-5
| 2 Sustaining Improvement When we fix problems, we are happy that they are not an issue anymore, but we do not want them to occur again in the future. In order to make sure that the value from our work is sustained we need to ensure it does not happen again. How do we do that? Answer Mistake Proofing, 5S and TPM
| 3 Mistake Proofing Industrial engineers want to make things better by preventing problems before they start. In order to prevent problems, first we must identify problems or areas of waste. The Japanese word for waste is Muda which is a term that is used a lot when talking about Lean.
| 4 Mistake Proofing Method - 5S 5S is a method allows us to organize, and clean our workstation, and eliminate unnecessary mistakes by . 1. Sort 2. Set in order 3. Shine 4. Standardize 5. Sustain
| 5 5S Example: Workstation 5S makes sure everything is clean, organized and easy to find. For example, the picture below shows a very messy workstation and a 5S workstation.
| 6 Questions: 5S Workstation Examples The 5S workstation is very organized and everything in the area is where it should be. What forms of waste do you think organizing this area gets rid of? 1. 2. 3.
| 7 Total Preventative Maintenance (TPM) Maintenance on tools and machines is important so they do not break down, wear out and create issues over time. Therefore, TPM creates a procedure that all workers must complete before and after each shift to keep all the equipment and tools looking brand new. This is done on ALL levels of the organization
| 8 Total Preventative Maintenance (TPM) Ensures safety and success of all employees. 3 Goals: 0 Unplanned Failures 0 Product Defects 0 Accidents
| 9 Activity Watch Lean Manufacturing: A Path to Success with Paul Ackers (Part 2) Lean Manufacturing: The Path to Success with Paul Akers (Pt. 2) Both videos had A LOT of fantastic examples of the improvements that were made. Answer and/or think about the following questions while you are watching the videos. Record your thoughts.
