Lean Manufacturing: Introduction, Philosophy, History, and Practices
Lean manufacturing is a strategic approach focused on continuous improvement by eliminating waste in processes. The philosophy originated from Henry Ford's assembly line and further developed by Toyota with the Toyota Production System. This content explores the core principles, history, and key differences with Six Sigma. It also emphasizes the importance of lean terminology understanding for effective implementation in manufacturing processes.
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Lean: Introduction to Lean Toyota Production Systems Lab Grade 6-8
| 2 Lean Philosophy Lean is a way of thinking. It it is all about continuous improvement with a focus on eliminating all forms of waste in a process. Here is a great video to introduce you to the lean philosophy. https://www.youtube.com/watch?v=psTNv1blsCU
| 3 History of Lean Started out with Henry Ford s assembly line in the early 1900 s. First person who continuously worked to make sure his process was as efficient as possible. Then shortly after WWII Taichi Ohno and Kiichiro Toyoda took aspects of Ford s work with new ideas for continuous improvement and created the Toyota Production System. https://www.lean.org/whatslean/history.cfm
| 4 Difference between Lean, Six Sigma & Lean Six Sigma
| 5 Lean Manufacturing Lean Manufacturing is all about making a product in the most efficient and effective manner, while looking for ways to continuously improve. Continuous Improvements: Decrease Cycle Time Eliminate sources of waste in a process Increase Throughout
| 6 Activity Crossword Puzzle Lean Terminology Lean Manufacturing has a lot of terminology. These words are important to know and understand. Complete the crossword puzzle to become familiar with the lean terminology. See worksheet for instructions.