Case IH BRX160 60”Rotary Broom for DDX 21 24 29 33 35 40 45 Tractors Operator’s Manual Instant Download (Publication No.87580888)

BRX160 60" Rotary Broom for D/DX 21, 24, 29, 33, 35, 40, 45 Tractors Operator's Manual 87580888 08/06 (OM 0367BR-A)

TABLE OF CONTENT INTRODUCTION TO THE PURCHASER ..........................................................................................3 SAFETY PRECAUTIONS.....................................................................................................................4 Before Operation..........................................................................................................................4 Notice...........................................................................................................................................5 Subframe & Rotary Broom ...........................................................................................................5 Before Operation ...........................................................................................................5 Rotary Broom & Subframe Operation ............................................................................6 The Tractor ..................................................................................................................................7 General Information.......................................................................................................7 Operating the tractor......................................................................................................7 During Operation ...........................................................................................................8 Roll-Over Protective Structure "ROPS"..........................................................................8 Additional Safety Equipment..........................................................................................8 Maintenance ................................................................................................................................9 Transporting...............................................................................................................................10 DECALS.............................................................................................................................................11 ASSEMBLY ........................................................................................................................................12 Rotary Broom Assembly............................................................................................................12 Preparation..................................................................................................................12 Driveline Installation.....................................................................................................12 Installation of Female Hitch and Pivot Assembly..........................................................13 Installation of Shock Absorber .....................................................................................13 Installation of Tension Springs.....................................................................................14 Setting up the Male Quick Hitch for DX21, DX24 Tractors...........................................15 Setting up the Male Quick Hitch for D29, DX29, D33, DX33 Tractors ..........................16 Setting up the Male Quick Hitch for D35, DX35, D40, DX40, D45, DX45Tractors........16 Installation of Rotary Broom.........................................................................................17 Removing the Broom from the Tractor.........................................................................18 OM 0367BR-A 1

TABLE OF CONTENT OPERATION.......................................................................................................................................19 General Preparation...................................................................................................................19 PTO Operation ............................................................................................................19 Raising and Lowering the Broom.................................................................................19 Manual Angling Adjustment .........................................................................................19 Hydraulic Angling Adjustment......................................................................................19 Transport Mode ...........................................................................................................20 Ground Pressure Adjustment.......................................................................................20 General Sweeping.......................................................................................................21 Lawn Dethatching & Leaf Raking.................................................................................22 Snow Removal ............................................................................................................22 Troubleshooting .........................................................................................................................23 MAINTENANCE..................................................................................................................................23 Maintenance ..............................................................................................................................23 Hardware.....................................................................................................................23 Brush Replacement .....................................................................................................24 Drive Chain Adjustment...............................................................................................26 Gearbox Oil Level and Oil Change...............................................................................26 Lubrication .................................................................................................................................27 Storage ......................................................................................................................................28 PARTS................................................................................................................................................29 Introduction................................................................................................................................29 Rotary Broom Assembly............................................................................................................30 Rotary Broom - Exploded view...................................................................................................32 Brush.........................................................................................................................................34 Female Hitch and Pivot Assembly..............................................................................................34 Female Driveline........................................................................................................................36 Gearbox.....................................................................................................................................37 TORQUE SPECIFICATION TABLE....................................................................................................38 OM 0367BR-A 2

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INTRODUCTION TO THE PURCHASER Illustrations All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this operation. The reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only. Direction Reference illustrations may not necessarily manual before This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the rotary broom. The information is applicable to products at the time of manufacture and modifications made afterwards. All references to right and left, forward or rearward, are from the operator's seat, facing the steering wheel. Serial Plate does not include Read and understand this operator's manual before attempting to put equipment into service. Familiarize yourself with the operating instructions and recommendations contained in this manual and those labeled on the equipment and on the tractor. Follow recommendations and make sure that those with whom you work follow them. all the safety the safety To assist your dealer in handling your needs, please record hereafter the model number and serial number of your rotary broom and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that rotary broom or tractor is lost or stolen. TRACTOR ROTARY BROOM MODEL: SERIAL NUMBER: DATE OF PURCHASE: DEALER NAME: 3 OM 0367BR-A

SAFETY PRECAUTIONS SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this rotary broom. DANGER : Indicates an immediate hazardous situation which, if not avoided, will result in death or serious injury. WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. IMPORTANT : NOTE : Indicates that rotary broom or property damage could result if instructions are not followed. Gives helpful information. All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation. It is the owner's responsibility to be certain anyone operating this product reads this manual, and all other applicable manuals, to become familiar with this rotary broom and all safety precautions. Failure to do so could result in serious personal injury or rotary broom damage. If you have any questions, consult your dealer. BEFORE OPERATION Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them. 4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with the safe operation of the machine. 5. Never allow children to play on the machine or rotary broom even when they are turned off. 1. Keep children out of the operating area and under the watchful responsible adult. eye of another 6. Never allow children to operate the machine even under adult supervision. 2. Be alert and turn machine off if children enter the work area. 7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight. 3. Before and when backing, look behind for small children. 4 OM 0367BR-A

SAFETY PRECAUTIONS - continued NOTICE A safe operator is the best assurance against accidents. All operators, no matter how experienced they may be, should read this operator's manual and all other related manuals before attempting to operate the rotary broom. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the rotary broom and on the tractor. SUBFRAME & ROTARY BROOM Before Operation 1. Read and understand this operator's manual and tractor operator's manual. Know how to operate all controls and how to stop the unit and disengage the controls quickly. 6. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the rotary broom as well as the tractor operator's manual. Working with unfamiliar rotary broom can lead to accidents. Be thoroughly familiar with the controls and proper use of the rotary broom. 2. Never wear loose, torn, or bulky clothing around the tractor, the subframe and the rotary broom. It may catch on moving parts or controls, causing injury. 7. Keep all safety guards in place and verify hardware for proper tightening. 3. Before and during seasons, thoroughly inspect the area where the rotary broom is to be used and remove all objects that may be thrown or cause damage to the rotary broom. 8. Check for moving parts excessive wear regularly. Replace worn parts with genuine parts. 9. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in operator's manual. 4. Set transmission to neutral and disengage clutch, if equipped, before starting the engine. 10. Do not modify or alter this rotary broom or any of its components, or any rotary broom function without first consulting your dealer. 5. Do not operate rotary broom in wintertime without wearing adequate winter garments. Always wear protective clothing. 11. Keep safety decals clean of dirt and grime. 12. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering. 5 OM 0367BR-A

SAFETY PRECAUTIONS - continued Rotary Broom & Subframe Operation 1. Before leaving the tractor unattended, take all possible precautions. tractor/rotary broom on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the rotary broom to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key. 2. Before starting the tractor/ rotary broom, inspect and clean every rotating part. 3. Prior to operation, clear work area of all objects that can be picked up and thrown. Mark all curbs, pipes, etc. that cannot be moved. 4. Be sure the PTO switch/lever is in OFF position before starting engine. 5. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic. 6. Do not carry passengers. 7. Keep clear of all rotating parts. Do not put hands or feet under, or into rotary broom and subframe with engine running. Be especially observant of the rotary broom areas of discharge, intake or all other mechanical motions. 8. Park the tractor/rotary broom on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the rotary broom to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts to stop BEFORE making any repairs, adjustments or inspections. 9. If the rotary broom starts to vibrate abnormally, disengage the PTO, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble. 10. Do not run the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless and deadly. 11. Do not attempt to operate on steep slopes. If operating on slopes is necessary, exercise extreme caution when changing direction. 12. Never operate rotary broom without guards, and other safety protective devices in place. All tractor and rotary broom shields and covers must be correctly installed at all times. When necessary to remove these, they must be reinstalled immediately. 13. Never operate rotary broom near glass enclosures, automobiles, window wells, embankments, etc., adjustment of discharge angle. 14. Never operate rotary broom at high transport speeds on a slippery surface. 15. Use extra caution when backing up. 16. Disengage power to rotary broom when transporting or when not in use. 17. Never operate the rotary broom without good visibility and lighting. 18. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises. 19. Never allow anyone near the work area. 20. Securely connect rotary broom drive shaft. Check that all tractor and rotary broom drivelines are in good working order. Rotary broom drive shaft coupler must securely lock to and be retained by annular groove on tractor drive shaft. 21. Never allow anyone to operate the rotary broom until they have read the manual completely and are thoroughly familiar with basic tractor and rotary broom operation. 22. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering. 23. Always make sure all rotary broom components are properly installed and securely fastened BEFORE operation. 24. Make sure nobody is in the working area of the rotary broom. The debris that can be thrown could cause serious personal injuries. 25. Adjust spring tension so that the rotary broom head weighs approximately 50 lbs when the front is lifted. Park the without proper 6 OM 0367BR-A

SAFETY PRECAUTIONS - continued THETRACTOR General Information 1. Read the operator's manual carefully before using tractor. Lack of operating knowledge can lead to accidents. 2. Do not permit anyone but the operator to ride on the tractor. There is no safe place for passengers. Operating the Tractor 1. Never run the tractor engine in a closed building without adequate ventilation, as the exhaust fumes are very dangerous. 9. Never park the tractor on a steep slope. 10. Do not attempt to operate on steep slopes. Avoid sudden uphill turns on steep slopes. 2. Adopt safe driving: If the tractor is equipped with independent Right/Left brake pedals, keep the brake pedals latched together at all times unless independent braking is required. Never use independent braking during transport. 11. Handle fuel with care, as it is highly flammable. 12. Use approved fuel container. 13. Never add fuel to a running engine or a hot engine. 3. Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be safe and secure. 14. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel. 15. Never attempt to start the engine and/or engage rotary broom drive while standing beside the tractor. 4. Reduce speed prior to turns to avoid the risk of overturning. Keep speed to a minimum. 16. Always start the engine from the operator's seat with all the transmission lever(s) and rotary broom drive lever in neutral. 5. Always keep the tractor in gear to provide engine braking when going downhill. Do not coast. 17. DO NOT bypass the safety system by shorting across the terminals of the starter motor to start the engine. This may cause the tractor to move suddenly. 6. Never allow an open flame near the fuel tank or battery. 7. Make sure the PTO shield is installed when using the rotary broom and always replace the PTO shield if damaged. 18. If the safety start system does not work, consult your dealer immediately. 8. Park the tractor/rotary broom on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the rotary broom to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key BEFORE leaving the tractor. 7 OM 0367BR-A

SAFETY PRECAUTIONS - continued During Operation Roll-Over Protective Structure "ROPS" (If Equipped) 1. Do not allow passengers on the tractor/rotary broom at any time. There is no safe place for passengers on this rotary broom. The operator MUST sit in the tractor seat. 1. DO NOT weld, drill or alter the ROPS. Damaged ROPS must not be straightened or used. If damage does occur, consult your dealer. 2. Eye recommended when operating the rotary broom. and hearing protection is 2. If the ROPS is lowered or removed from the tractor for any reason, it must be erected and/or Original bolts or equivalent replacements must be used and tightened to the correct torque. refitted immediately. 3. Operate only during daylight hours, or when the area is well lit with bright artificial light. 4. Park the tractor/rotary broom on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the rotary broom to the ground, place all control levers in neutral, shut off the engine and remove the ignition key BEFORE leaving the operator s seat. 3. Your dealer does not recommend usage of tractor with ROPS removed. 4. If a fold-down ROPS is used, the ROPS can be folded down for storage, but it must be pinned in the upright position prior to operation. 5. Inspect the rotary broom after striking any foreign object to assure that all rotary broom parts are safe and secure and not damaged. 5. Seat belt usage: With ROPS installed on the tractor it is imperative that the seat belt be installed, used and correctly adjusted, at all times. DO NOT use a seat belt if operating without ROPS. 6. Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards. ALWAYS inspect the area prior to operating rotary broom. Additional Safety Equipment A fire extinguisher and first aid kit should be kept readily accessible. 7. DO NOT operate rotary broom near the edge of drop-offs or banks. 8. DO NOT operate rotary broom on steep slopes as overturn may result. 9. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. 10. Drive tractor backwards up steeper slopes with rotary broom off. Then operate as you travel down the slope. 11. Slow down before you change directions on any slope. 12. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering. 13. Never stand alongside of the rotary broom while the engine is running. OM 0367BR-A 8

SAFETY PRECAUTIONS - continued MAINTENANCE ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED 10. Do not modify or alter this rotary broom or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer. 11. Do not operate a rotary broom that is defective or has missing parts. Make sure that all recommended procedures are completed before operating the rotary broom. 1. Keep the tractor and rotary broom properly maintained. 2. Park the tractor/rotary broom on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the rotary broom to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow the rotating parts to stop BEFORE making any rotary broom adjustments. maintenance 12. Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted. 3. To avoid injury, do not adjust, unblock the driving system, or service the rotary broom with the tractor engine running. Make sure rotating components have completely stopped before leaving the operator s seat. 13. Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts. 14. To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks. 4. Keep the tractor/rotary broom clean. Snow, dirt or ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage. 5. Always wear eye protection when cleaning or servicing the rotary broom or subframe. 15. Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses. Tighten all connections before starting engine or pressurizing hoses. 6. DO NOT service the tractor while the engine is running or hot, or if the unit is in motion. Always lower rotary broom to the ground. If necessary to service rotary broom in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered. 7. Do not attempt to service machine, clear obstructions or unclog the rotary broom's driving system with the engine running. Always shut off engine and allow all motion to cease. 8. The responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use. manufacturer will not claim 9. Make sure all shields and guards are securely in place following all service, cleaning, or repair work. 9 OM 0367BR-A

SAFETY PRECAUTIONS - continued TRANSPORTING 1. Transporting on public roadway: When driving the tractor and rotary broom on the road or highway under 25 mph, at night or during the day, use flashing amber warning lights (if equipped) and the Slow Moving Vehicle ("SMV") identification emblem. 2. Check local traffic codes that may apply to unit usage on public roads and highways in your area. The use of flashing amber lights is acceptable in most localities. However, some localities may prohibit their use. 3. Always disengage rotary broom drive prior to transporting unit. 10 OM 0367BR-A

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DECALS Replace immediately if damaged BER2500584 BER2500515 BER657763 BER6587105 BER660988 OM 0367BR-A 11

ASSEMBLY ROTARY BROOM ASSEMBLY The rotary broom is pre assembled at the factory, however, parts contained in the bag and box must be installed. Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the bolts according to the Torque Specification Table enclosed at the end of the manual. Preparation (Figure 1) Figure 1 After removing the broom from the wooden crate, place it on its parking stands by removing the 1/4" wire lock pin (item 1) and lowering the parking stand (item 2). Then insert the wire lock pin (item 1) on the parking stand (item 2) as illustrated. Follow the same procedure for the second parking stand. Driveline Installation(Figures 2-2a-2b) 1. Figures 2-2a-2b: Slide the outer retaining ring (item 4) beyond the second groove (item 2b) of the gearbox shaft (item 2). Then, slide the driveline (item 1) on the gearbox shaft (item 2) until the first groove of the gearbox shaft (item 2a) is visible and insert the inner retaining ring (item 3) in that groove. 3. Figure 2-2b: Secure the driveline (item 1) to the gearbox shaft (item 2) with the 1/4"NC x 2 1/2" lg hex. bolt (item 5) and the 1/4"NC nylon insert locknut (item 6). 2. Figures 2-2b: Pull on the driveline (item 1) until the second groove of the gearbox shaft is visible (item 2b) and slide the outer retaining ring (item 4) in it. Figure 2a Figure 2a Figure 2b Figure 2b Figure 2 Figure 2 OM 0367BR-A 12

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