SAE J1772 and OpenEVSE in Electric Vehicle Charging
TECH TALK - SAE J1772 and OpenEVSE
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resented by: Christopher Howell
•
Electric Vehicle Supply Equipment
Electric Vehicle Supply Equipment
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SAE J1772 Recommended Practice
SAE J1772 Recommended Practice
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Open Source Hardware - OpenEVSE
Open Source Hardware - OpenEVSE
•
Technology Development
Technology Development
TMC Connect 2015 | Santa Clara, CA
TECH
TECH
TALK - SAE J1772 and OpenEVSE
TALK - SAE J1772 and OpenEVSE
TMC Connect 2015 | Santa Clara, CA
The EVSE provides several safety features:
•
Smart Power Cord…
•
Power pins not hot until negotiation
•
Graceful start-up/shut-down
•
Ground verification
•
Protection against shock
•
Plug rated for many plug-in /disconnect cycles
Electric Vehicle Supply Equipment (EVSE)
Electric Vehicle Supply Equipment (EVSE)
TMC Connect 2015 | Santa Clara, CA
The EVSE provides safety features and verification of critical features:
•
Charge Circuit Interruption Device (CCID)
•
Welded Contact Detection (verification for CCID)
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Ground Fault Circuit Interrupt (GFCI)
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GFCI Self Test (verification for GFCI)
•
Pilot Signal Level and Duty Cycle
•
Ground Monitor Interrupter (GMI) verification for ground
Safety – SAE J1772, UL 2231-2 and NEC
Safety – SAE J1772, UL 2231-2 and NEC
TMC Connect 2015 | Santa Clara, CA
Electric Vehicle Supply Equipment (EVSE)
Electric Vehicle Supply Equipment (EVSE)
The J1772 Pilot is a 1khz +12V to -12V square wave, the voltage defines the state.
The EV adds resistance pilot to Ground to vary the voltage. The EVSE reads the
voltage and changes state accordingly.
TMC Connect 2015 | Santa Clara, CA
Electric Vehicle Supply Equipment (EVSE)
Electric Vehicle Supply Equipment (EVSE)
The J1772 Pilot Duty cycle (time ratio high state vs low state) determined the
maximum available current. The EVSE sets the duty cycle the EV must comply to
original setting or changes to the duty cycle.
6
A
-
5
1
A
Amps = Duty cycle x 0.6
Duty cycle = Amps / 0.6
5
1
A
-
8
0
A
Amps = (Duty Cycle - 64) 2.5
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TMC Connect 2015 | Santa Clara, CA
OpenEVSE
OpenEVSE
OpenEVSE is a open source Electric Vehicle SAE J1772
Charging Station for DIY builders and OEMs.
•
Hardware, Firmware and documentation fully Open
Source (commercial use allowed)
•
Fully supports SAE J1772 Recommended Practice
•
Software adjustable pilot (6A – 80A)
•
Built in GFCI with 20ma trip point
•
Ground verification and Stuck Relay detection
•
Supports all J1772 states including “ventilation required
and Diode check”
•
AC L1 – L2 auto-detect current setting for each
OpenEVSE MPU
OpenEVSE MPU
OpenEVSE is based on the ATMEL AVR:
•
8-bit microprocessor
•
16mhz @ 5v
•
Compatible with Arduino IDE
TMC Connect 2015 | Santa Clara, CA
OpenEVSE Pilot
OpenEVSE Pilot
TMC Connect 2015 | Santa Clara, CA
•
The OpenEVSE pilot uses a 1w DC/DC converter to generate +12v and -12v.
•
The Opamp takes the 1khz pilot from the microprocessor 0 – 5v and switched -12v to +12v.
•
The pilot is read by the microprocessor, R5 – R6 – R7 scale the -12v - +12v signal to 0 – 5v.
OpenEVSE GFCI
OpenEVSE GFCI
TMC Connect 2015 | Santa Clara, CA
•
GFCI measures the difference of current going in vs. current going out.
•
The circuit “trips” if an imbalance of > 20ma.
•
The output of the fault line is monitored by the microprocessor as an interrupt.
•
A self test loop runs through the coil 5 times to run self test on boot and every time before closing
the contactor.
OpenEVSE AC Detect
OpenEVSE AC Detect
TMC Connect 2015 | Santa Clara, CA
•
OpenEVSE uses 2 Optical Isolators to detect the presence of voltage on each AC line.
•
A small current is sent from each hot to ground.
•
The AC_Test leads are connected load side to allow welded relay detection as well as GMI and
L1/L2 auto-detection.
OpenEVSE Temperature
OpenEVSE Temperature
Temperature Monitoring and Throttling
•
OpenEVSE monitors internal temperature
•
Ambient and infrared sensors supported over i2c
•
As temperature increases current is reduced by
25% - 50% - 75% - Shutdown
•
Starts throttling at 57°C (135°F)
TMC Connect 2015 | Santa Clara, CA
OpenNRG
OpenNRG
Energy Monitoring
•
Based on Open Energy Monitor
•
OpenEVSE records current, temperature and state
•
OpenNRG records voltage, current and temperature
•
Data fusion with EVSE, EV, utility be obtained from EV
•
WiFi – http://data.openevse.com
TMC Connect 2015 | Santa Clara, CA
OpenEVSE Dynamic Current
OpenEVSE Dynamic Current
Infrastructure is expensive, Smart EVSEs share a
circuit and share load.
•
J1772 allows for dynamic current settings
•
Vehicles with low current requirement of those
finished can give capacity to those who need it
Example: 8 - 30A EVSE sharing 100A circuit
TMC Connect 2015 | Santa Clara, CA
•
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UL listed 80A Dual and Single
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Developed with OpenEVSE components and UL listed by
Liquid Sky LLC.
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Liquid Sky - WattZilla
Liquid Sky - WattZilla
TMC Connect 2015 | Santa Clara, CA
TECH TALK - SAE J1772 and OpenEVSE
Dive into the world of Electric Vehicle Supply Equipment (EVSE) with a focus on safety features and technical details of SAE J1772 protocol and OpenEVSE technology. Learn about the smart power cord, safety verifications, and J1772 pilot signals that play a crucial role in EV charging infrastructure development. OpenEVSE, an open-source solution for EV charging stations, provides DIY builders and OEMs with the tools to create efficient and reliable charging solutions.
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Presentation Transcript
TECH TALK - SAE J1772 and OpenEVSE Presented by: Christopher Howell
TECH TALK - SAE J1772 and OpenEVSE Electric Vehicle Supply Equipment SAE J1772 Recommended Practice Open Source Hardware - OpenEVSE Technology Development TMC Connect 2015 | Santa Clara, CA
Electric Vehicle Supply Equipment (EVSE) The EVSE provides several safety features: Smart Power Cord Power pins not hot until negotiation Graceful start-up/shut-down Ground verification Protection against shock Plug rated for many plug-in /disconnect cycles TMC Connect 2015 | Santa Clara, CA
Safety SAE J1772, UL 2231-2 and NEC The EVSE provides safety features and verification of critical features: Charge Circuit Interruption Device (CCID) Welded Contact Detection (verification for CCID) Ground Fault Circuit Interrupt (GFCI) GFCI Self Test (verification for GFCI) Pilot Signal Level and Duty Cycle Ground Monitor Interrupter (GMI) verification for ground TMC Connect 2015 | Santa Clara, CA
Electric Vehicle Supply Equipment (EVSE) The J1772 Pilot is a 1khz +12V to -12V square wave, the voltage defines the state. The EV adds resistance pilot to Ground to vary the voltage. The EVSE reads the voltage and changes state accordingly. State Pilot High Pilot Low Frequency EV Description State A +12V N/A DC N/A Not Connected State B +9V -12V 1000hz 2.74k EV Connected (Ready) State C +6V -12V 1000hz 882 EV Charge State D +3V -12V 1000hz 246 EV Charge Vent. Required State E 0V 0V N/A Error State F N/A -12V N/A Unknown/Error TMC Connect 2015 | Santa Clara, CA
Electric Vehicle Supply Equipment (EVSE) The J1772 Pilot Duty cycle (time ratio high state vs low state) determined the maximum available current. The EVSE sets the duty cycle the EV must comply to original setting or changes to the duty cycle. Amp Duty Cycle Amp Duty Cycle 6A 10% 40A 66% 6A - 51A Amps = Duty cycle x 0.6 Duty cycle = Amps / 0.6 51A - 80A Amps = (Duty Cycle - 64) 2.5 Duty cycle = (Amps / 2.5) + 64 12A 20% 48A 80% 18A 30% 65A 90% 24A 40% 75A 94% 30A 50% 80A 96% TMC Connect 2015 | Santa Clara, CA
OpenEVSE OpenEVSE is a open source Electric Vehicle SAE J1772 Charging Station for DIY builders and OEMs. Hardware, Firmware and documentation fully Open Source (commercial use allowed) Fully supports SAE J1772 Recommended Practice Software adjustable pilot (6A 80A) Built in GFCI with 20ma trip point Ground verification and Stuck Relay detection Supports all J1772 states including ventilation required and Diode check AC L1 L2 auto-detect current setting for each TMC Connect 2015 | Santa Clara, CA
OpenEVSE MPU OpenEVSE is based on the ATMEL AVR: 8-bit microprocessor 16mhz @ 5v Compatible with Arduino IDE TMC Connect 2015 | Santa Clara, CA
OpenEVSE Pilot The OpenEVSE pilot uses a 1w DC/DC converter to generate +12v and -12v. The Opamp takes the 1khz pilot from the microprocessor 0 5v and switched -12v to +12v. The pilot is read by the microprocessor, R5 R6 R7 scale the -12v - +12v signal to 0 5v. TMC Connect 2015 | Santa Clara, CA
OpenEVSE GFCI GFCI measures the difference of current going in vs. current going out. The circuit trips if an imbalance of > 20ma. The output of the fault line is monitored by the microprocessor as an interrupt. A self test loop runs through the coil 5 times to run self test on boot and every time before closing the contactor. TMC Connect 2015 | Santa Clara, CA
OpenEVSE AC Detect OpenEVSE uses 2 Optical Isolators to detect the presence of voltage on each AC line. A small current is sent from each hot to ground. The AC_Test leads are connected load side to allow welded relay detection as well as GMI and L1/L2 auto-detection. 1 L L H H 2 L H L H L2 L1 L1 Bad Ground TMC Connect 2015 | Santa Clara, CA
OpenEVSE Temperature Temperature Monitoring and Throttling OpenEVSE monitors internal temperature Ambient and infrared sensors supported over i2c As temperature increases current is reduced by 25% - 50% - 75% - Shutdown Starts throttling at 57 C (135 F) TMC Connect 2015 | Santa Clara, CA
OpenNRG Energy Monitoring Based on Open Energy Monitor OpenEVSE records current, temperature and state OpenNRG records voltage, current and temperature Data fusion with EVSE, EV, utility be obtained from EV WiFi http://data.openevse.com TMC Connect 2015 | Santa Clara, CA
OpenEVSE Dynamic Current Infrastructure is expensive, Smart EVSEs share a circuit and share load. J1772 allows for dynamic current settings Vehicles with low current requirement of those finished can give capacity to those who need it Example: 8 - 30A EVSE sharing 100A circuit TMC Connect 2015 | Santa Clara, CA
Liquid Sky - WattZilla WattZilla DUO is the world s first dual 80-amp electric vehicle charging station capable of charging two electric vehicles at 80 AMPS simultaneously. UL listed 80A Dual and Single Developed with OpenEVSE components and UL listed by Liquid Sky LLC. Stainless Steel Construction - Made in USA - Built to last! TMC Connect 2015 | Santa Clara, CA
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