Fundamentals of Environmental Thermal Engineering in Mechanical & Aerospace Engineering

Environmental Thermal
Engineering
Lecture
 
# 2
Min soo Kim
Mechanical & Aerospace Engineering
Carnot cycle and
Actual vapor-compression cycle
 Most important refrigeration cycle
      (Most widely used cycle)
Fundamentals of cycle
The vapor-compression cycle
 Process
1.
Vapor compressed
2.
Condensed to a liquid
3.
Pressure is dropped
4.
Evaporate at a low pressure
Fundamentals of cycle
Carnot heat engine and refrigeration cycle
Fundamentals of cycle
Schematic and T-S diagram of Carnot ref. cycle
Fundamentals of cycle
Processes of the Carnot refrigeration cycle
1 - 2  Adiabatic compression
2 – 3  Isothermal rejection of heat
3 – 4  Adiabatic expansion
4 – 1  Isothermal addition of heat
The reason why we discuss the Carnot cycle
The Carnot cycle serves as a standard of comparison.
The Carnot cycle provides a convenient guide to the
temperatures that should be maintained to achieve maximum
effectiveness
COP
Coefficient of performance (1)
COP
Coefficient of performance (2)
COP
Condition for highest coefficient of performance
 
 
This Figure can represent the amount of useful refrigeration
and the net work .
T-S diagram analysis
T-S diagram (1)
T-S diagram analysis
T-S diagram (2)
The useful refrigeration and net work 
Expression for COP of Carnot refrigeration cycle 
1.
A low value of T
2
 will make the COP high
2.
A high value of T
1
 will make the COP high
T-S diagram analysis
How can we achieve a highest COP in Carnot cycle?
The value of T
1
 has a more pronounced effect on the COP than
T
2
, because a high value of T
1
 increases the numerator and
decreases the denominator.
 Can we have the infinite COP as T
1
 is set equal to T
2
 ?
T-S diagram analysis
Temperature limitation
T-S diagram analysis
Heat transfer
T-S diagram analysis
Example
If the refrigeration system must maintain a cold room at –
20 
and can reject  heat to the atmosphere at 30 
, how can
we control the temperatures, T
1
 and T
2
?
T
1
 must be higher than 303.15K.
T
2
 must be lower than 253.15K.
T-S diagram analysis
The answer (1)
T-S diagram analysis
The answer (2)
For higher COP, we can keep the ΔT as small as possible.
q = heat, W
U = overall heat-transfer coefficient,
A = heat-transfer area,
ΔT = temperature change, K
Overall heat transfer
Reduction of ΔT
Reduction of ΔT can be accomplished by increasing A or U in equation.
Overall heat transfer
How to accomplish high U ?
In reality, we can make U high rather than make A high for
given q, because we need to make less the space of
refrigerator.
But a large heat transfer area is accomplished
1.
We can make the air speed around heat exchanger high.
air
Overall heat transfer
For a high value of U (1)
2.
We can use the finned tube.
The low finned tube
Overall heat transfer
For a high value of U (2)
Helically finned tube
3.
The water around the heat exchanger will help the heat exchange.
(But it will promote to corrode the heat exchanger.)
Overall heat transfer
For a high value of U (3)
Revision of the Carnot cycle
Compression process
1 
2
1.
Wet compression
compression with liquid droplet
2.
Dry compression
compression with no droplet of liquid
Compression process
Two kinds of compression
1.
Liquid refrigerant may be trapped in the head of the cylinder by
the rising piston, possibly damaging the valve or the cylinder head.
2.
High-speed compressor are susceptible to damage by liquid
because of the short time available for heat transfer.
3.
The droplet of liquid may wash the lubricating oil from the walls of
the cylinder, accelerating wear.
Compression process
Problem of wet compression
If the refrigerant entering compressor is saturated vapor, the
compression from point 1 to 2 is called dry compression.
Revision of the Carnot cycle
Dry compression
Revision of the Carnot cycle
Superheat horn
On the temperature-entropy diagram superheat horn represent
the additional work for dry compression.
Expansion process
3 
4
1.
The possible work that can be derived from the engine is a small
fraction of that which must be supplied to the compressor.
2.
Practical difficulties such as lubrication intrude when a fluid of two
phases drives the engine.
3.
The economics of the power recovery have in the past not justified
the cost of the expansion engine.
Another revision in expansion process
The practical difficulties in expansion engine (1)
Expansion process
The practical difficulties in expansion engine (2)
But the possibility of
using an expansion
engine should continue
to be studied as the
energy cost increases.
Expansion valve
Expansion process
Throttling device
Because necessity still
remains of reducing the
pressure in the
expansion process we
can use throttling device
such as a valve.
Throttling happens in expansion device such as an
expansion valve.
No changes in potential and kinetic energy and with no
heat loss, h
3
 = h
4
; that is, the process is isenthalpic.
The constant-enthalpy throttling process is irreversible, and
during the process the entropy increases.
Expansion process
Isenthalpic process
Expansion process
Throttling process
The throttling process take place 3 
4 in this figure.
Standard vapor-compression
cycle
Standard vapor-compression cycle
Compression process
1-2 process
Reversible and adiabatic
compression from saturated vapor to
the condenser pressure
Standard vapor-compression cycle
Condensation process
2-3 process
Reversible rejection heat at constant
pressure, causing de-superheating
and condensation of the refrigerant.
Standard vapor-compression cycle
Expansion process
3-4 process
Irreversible expansion at constant
enthalpy from saturated liquid to
the evaporator pressure
Standard vapor-compression cycle
Evaporation process
4-1 process
Reversible addition of heat at
constant pressure causing
evaporation to saturated vapor
Standard vapor-compression cycle
P - h diagram of refrigerant
The pressure- enthalpy diagram is
the usual graphic means of
presenting refrigerant properties.
Standard vapor-compression cycle
The actual p-h diagram of R22
Standard vapor-compression cycle
Cycle on the pressure-enthalpy diagram
In refrigeration practice, the
enthalpy is one of the most
important properties sought, and
the pressure can usually be
determined most easily.
The work of compression
 =  h2 – h1
The refrigerating effect
 = h1 – h4
Standard vapor-compression cycle
COP
P
r
e
s
s
u
r
e
,
 
k
P
a
Enthalpy, kJ/kg
Liquid line 
 suction line
heat exchange
LLSL-HX
Liquid line 
 suction line
heat exchange cycle
Liquid line 
 suction line heat exchange
P
r
e
s
s
u
r
e
,
 
k
P
a
Enthalpy, kJ/kg
4
3
2
1
5
6
2
4
Liquid line 
 suction line heat exchange
Schematic and graph
1.
Superheating of the vapor leaving the evaporator
2.
Subcooling of the liquid leaving the condenser
3.
Increased the refrigeration effect
(  
h
 = refrigeration effect )
Liquid line – suction line heat exchange
Advantage
1.
Increase compressor work
Liquid line – suction line heat exchange
Disadvantage
2.
Additional cost of heat exchanger
Actual vapor-compression cycle
1.
Pressure drop in the compressor and evaporator
2.
Superheating of the vapor leaving the evaporator
3.
Subcooling of the liquid leaving the condenser
4.
The compression is not isentropic.
    ( There are inefficiencies due to friction and  other losses. )
Actual vapor-compression cycle
HW #2
When the efficiency of refrigerating systems in household(for
example, refrigerator, air conditioner, etc.) operate in an ideal
state, let’s consider about how much energy customer could
save.
 
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Explore the key concepts of environmental thermal engineering in Mechanical & Aerospace Engineering, covering topics such as the Carnot cycle, actual vapor-compression cycle, principles of the vapor-compression cycle, Carnot heat engine, refrigeration cycle, and coefficient of performance. Understand the processes behind the Carnot refrigeration cycle and the significance of the Carnot cycle as a benchmark for efficiency comparison.

  • Thermal Engineering
  • Mechanical Engineering
  • Aerospace Engineering
  • Carnot Cycle
  • Refrigeration Cycle

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  1. Environmental Thermal Engineering Lecture # 2 Min soo Kim Mechanical & Aerospace Engineering

  2. Carnot cycle and Actual vapor-compression cycle

  3. Fundamentals of cycle The vapor-compression cycle Most important refrigeration cycle (Most widely used cycle) Process 1. 2. 3. 4. Vapor compressed Condensed to a liquid Pressure is dropped Evaporate at a low pressure

  4. Fundamentals of cycle Carnot heat engine and refrigeration cycle 2 3 3 2 Temperature, K Temperature, K 4 1 4 1 Entropy, kJ/kg K Entropy, kJ/kg K Carnot heat engine Refrigeration cycle

  5. Fundamentals of cycle Schematic and T-S diagram of Carnot ref. cycle Condenser 3 2 3 2 Temperature, K Turbine 1 4 1 Compressor 4 Entropy, kJ/kg K Evaporator

  6. Fundamentals of cycle Processes of the Carnot refrigeration cycle 1 - 2 Adiabatic compression 2 3 Isothermal rejection of heat 3 4 Adiabatic expansion 4 1 Isothermal addition of heat 3 2 Temperature, K 4 1 Entropy, kJ/kg K The reason why we discuss the Carnot cycle The Carnot cycle serves as a standard of comparison. The Carnot cycle provides a convenient guide to the temperatures that should be maintained to achieve maximum effectiveness

  7. COP Coefficient of performance (1) The concept of the performance index of the refrigeration cycle is the same as efficiency. It represent the ratio Magnitude of desired commodity Magnitudeof expenditure

  8. COP Coefficient of performance (2) The performance term in the refrigeration cycle is called the coefficient of performance (COP) , define as, useful refrigeration net work = COP

  9. COP Condition for highest coefficient of performance Express the COP of the Carnot cycle in terms of the temperatures that exist in the cycle. We know the heat transferred in a reversible process can express T his way. = q Tds

  10. T-S diagram analysis T-S diagram (1) 2 3 Temperature, K Net work 1 4 Refrigeration Entropy, kJ/kg K This Figure can represent the amount of useful refrigeration and the net work .

  11. T-S diagram analysis T-S diagram (2) The useful refrigeration and net work ( ) T s s Useful refrigeration = 1 1 4 ( )( ) T T s s Net work = 2 1 1 4 Expression for COP of Carnot refrigeration cycle ( T ) T s s T = = 1 1 4 1 COP ( )( ) T s s T T 2 1 1 4 2 1

  12. T-S diagram analysis How can we achieve a highest COP in Carnot cycle? T = 1 COP T T 2 1 1. A low value of T2will make the COP high 2. A high value of T1will make the COP high The value of T1has a more pronounced effect on the COP than T2, because a high value of T1increases the numerator and decreases the denominator.

  13. T-S diagram analysis Temperature limitation Temperature, K 2 T 1T Entropy, kJ/kg K Can we have the infinite COP as T1is set equal to T2?

  14. T-S diagram analysis Heat transfer 3 2 Temperature, K 4 1 Entropy, kJ/kg K In this heat rejection process, refrigerant must transfer its heat to somewhere. In this refrigeration process, refrigerant must add the heat from the cold room. 2 3 4 1

  15. T-S diagram analysis Example 303.15 K Temperature, K 253.15 K Entropy, kJ/kg K If the refrigeration system must maintain a cold room at 20 and can reject heat to the atmosphere at 30 , how can we control the temperatures, T1and T2?

  16. T-S diagram analysis The answer (1) 1T 303.15 K Temperature, K 253.15 K 2 T Entropy, kJ/kg K T1must be higher than 303.15K. T2must be lower than 253.15K.

  17. T-S diagram analysis The answer (2) T 303.15 K Temperature, K 253.15 K T Entropy, kJ/kg K For higher COP, we can keep the T as small as possible.

  18. Overall heat transfer Reduction of T q = heat, W U = overall heat-transfer coefficient, A = heat-transfer area, T = temperature change, K q UA T = Reduction of T can be accomplished by increasing A or U in equation.

  19. Overall heat transfer How to accomplish high U ? In reality, we can make U high rather than make A high for given q, because we need to make less the space of refrigerator. But a large heat transfer area is accomplished

  20. Overall heat transfer For a high value of U (1) 1. We can make the air speed around heat exchanger high. air

  21. Overall heat transfer For a high value of U (2) 2. We can use the finned tube. Helically finned tube The low finned tube

  22. Overall heat transfer For a high value of U (3) 3. The water around the heat exchanger will help the heat exchange. water (But it will promote to corrode the heat exchanger.)

  23. Revision of the Carnot cycle

  24. Compression process 1 2 Temperature, K 2 3 4 1 Entropy, kJ/kg K

  25. Compression process Two kinds of compression 1. 2. Wet compression compression with liquid droplet Dry compression compression with no droplet of liquid

  26. Compression process Problem of wet compression 1. Liquid refrigerant may be trapped in the head of the cylinder by the rising piston, possibly damaging the valve or the cylinder head. 2. High-speed compressor are susceptible to damage by liquid because of the short time available for heat transfer. 3. The droplet of liquid may wash the lubricating oil from the walls of the cylinder, accelerating wear.

  27. Revision of the Carnot cycle Dry compression Superheat horn 2 Temperature, K 3 1 4 Entropy, kJ/kg K If the refrigerant entering compressor is saturated vapor, the compression from point 1 to 2 is called dry compression.

  28. Revision of the Carnot cycle Superheat horn Superheat horn 2 Temperature, K 3 1 4 Entropy, kJ/kg K On the temperature-entropy diagram superheat horn represent the additional work for dry compression.

  29. Expansion process 3 4 Temperature, K 2 3 4 1 Entropy, kJ/kg K

  30. Another revision in expansion process The practical difficulties in expansion engine (1) 1. The possible work that can be derived from the engine is a small fraction of that which must be supplied to the compressor. Practical difficulties such as lubrication intrude when a fluid of two phases drives the engine. The economics of the power recovery have in the past not justified the cost of the expansion engine. 2. 3.

  31. Expansion process The practical difficulties in expansion engine (2) But using engine to energy cost increases. the possibility an should studied of expansion continue as be the

  32. Expansion process Throttling device Because remains of reducing the pressure expansion process can use throttling device such as a valve. necessity still in the we Expansion valve

  33. Expansion process Isenthalpic process Throttling expansion valve. No changes in potential and kinetic energy and with no heat loss, h3= h4; that is, the process is isenthalpic. The constant-enthalpy throttling process is irreversible, and during the process the entropy increases. happens in expansion device such as an

  34. Expansion process Throttling process 2 Temperature, K 3 1 4 Entropy, kJ/kg K The throttling process take place 3 4 in this figure.

  35. Standard vapor-compression cycle

  36. Standard vapor-compression cycle Compression process 2 1-2 process Reversible compression from saturated vapor to the condenser pressure Temperature, K 3 and adiabatic 1 4 Entropy, kJ/kg K

  37. Standard vapor-compression cycle Condensation process 2 Temperature, K 2-3 process Reversible rejection heat at constant pressure, causing and condensation of the refrigerant. 3 1 de-superheating 4 Entropy, kJ/kg K

  38. Standard vapor-compression cycle Expansion process 2 3-4 process Irreversible expansion at constant enthalpy from saturated liquid to the evaporator pressure Temperature, K 3 1 4 Entropy, kJ/kg K

  39. Standard vapor-compression cycle Evaporation process 2 4-1 process Reversible constant evaporation to saturated vapor Temperature, K 3 addition pressure of heat causing at 1 4 Entropy, kJ/kg K

  40. Standard vapor-compression cycle P - h diagram of refrigerant Critical point s = constant v = Pressure, kPa constant The pressure- enthalpy diagram is the usual graphic presenting refrigerant properties. t= constant means of Saturated- vapor line Saturated- liquid line Enthalpy, kJ/kg

  41. Standard vapor-compression cycle The actual p-h diagram of R22

  42. Standard vapor-compression cycle Cycle on the pressure-enthalpy diagram 3 2 Condensation Pressure, kPa In enthalpy important properties sought, and the pressure can determined most easily. refrigeration is practice, of the one the most Expansion Compression usually be 1 Evaporation 4 Enthalpy, kJ/kg

  43. Standard vapor-compression cycle COP The work of compression = h2 h1 The refrigerating effect = h1 h4 3 2 Condensation Pressure, kPa Expansion Compression 1 Evaporation 4 h h h h = 1 4 COP 2 1 Enthalpy, kJ/kg 2h 1h 4h

  44. Liquid line suction line heat exchange

  45. Liquid line suction line heat exchange LLSL-HX Liquid line suction line heat exchange cycle Normal cycle

  46. Liquid line suction line heat exchange Schematic and graph 2 3 Pressure, kPa 3 2 2 4 1 6 4 6 1 5 4 5 Enthalpy, kJ/kg

  47. Liquid line suction line heat exchange Advantage 1. 2. 3. Superheating of the vapor leaving the evaporator Subcooling of the liquid leaving the condenser Increased the refrigeration effect = m h Q ( h = refrigeration effect )

  48. Liquid line suction line heat exchange Disadvantage 1. Increase compressor work = ' w h h Pressure, kPa 2 6 3 2 2 4 = w h h 6 1 2 1 5 4 Enthalpy, kJ/kg 2. Additional cost of heat exchanger

  49. Actual vapor-compression cycle

  50. Actual vapor-compression cycle Subcooling Pressure drop 3 2 Pressure ,kPa 1 4 Superheating Pressure drop Enthalpy, kJ/kg 1. 2. 3. 4. Pressure drop in the compressor and evaporator Superheating of the vapor leaving the evaporator Subcooling of the liquid leaving the condenser The compression is not isentropic. ( There are inefficiencies due to friction and other losses. )

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