Caterpillar Cat 972M XE Wheel Loader (Prefix M5S) Service Repair Manual Instant Download (M5S00001 and up)
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972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 1/12 Product: WHEEL LOADER Model: 972M XE WHEEL LOADER M5S Configuration: 972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 966M, 966M Series XE, 972M and 972M Series XE Wheel Loaders Media Number -UENR5562-08 Publication Date -01/05/2018 Date Updated -24/05/2018 i05337983 Piston Pump (Implement) - Disassemble SMCS - 5070-015-FD; 5070-015-II; 5070-015; 5084-015-QP; 5084-015 S/N - A8P1-UP S/N - AN31-UP S/N - B8P1-UP S/N - DYC1-UP S/N - DZL1-UP S/N - EDW1-UP S/N - EJA1-2700 S/N - FL21-700 S/N - GGN1-20100 S/N - JPR1-UP S/N - KJP1-UP S/N - L9S1-600 S/N - LMM1-20100 S/N - LSJ1-2200 S/N - M5S1-UP S/N - P6C1-UP https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 2/12 S/N - R1Z1-UP S/N - XCR1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 421-5661 Lifting Eye Assembly 2 B 154-6360 Forcing Bolt 2 Start By: a. Remove the implement pump. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g03381353 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 3/12 1. Remove bolts (1), pump control group (2), and the O-ring seals. 2. Remove elbow assembly (3) and adapter (4). Illustration 2 g03382381 3. Remove plugs (5) and the O-ring seals from pump control group (2). Illustration 3 g03382415 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 4. Remove adapter (12), O-ring seal (11), retainer (10), spring (9), spring (8), retainer (7), and spool (6) from pump control group (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 4/12 Illustration 4 g03382504 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Remove bolts (14) from head assembly (13). Illustration 5 g03382600 6. Use Tooling (A) and a suitable lifting device to remove head assembly (13) pump body (15). The weight of head assembly (13) is approximately 25 kg (54 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 5/12 Illustration 6 g03382617 7. Remove port plate (16) from head assembly (13). Illustration 7 g03382719 Note: Measure setscrew (18) height for reassembly purposes. 8. Remove nuts (17) and set screws (18) from head assembly (13). Illustration 8 g03382744 9. Remove plug (19), plug (20), and the O-ring seals from head assembly (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 6/12 Illustration 9 g03382780 10. Remove bias actuator (21), spring (22), and control actuator (23) from pump body (15). Illustration 10 g03382799 11. Place pump body (15) horizontally and remove rotating group (24). Illustration 11 g03578278 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 7/12 12. Remove pistons (25) and retainer (26). Illustration 12 g03578318 13. Remove hold-down ball (27), spacers (28), and spring set (29). Illustration 13 g03578356 14. Remove swashplate (30) from pump body (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 8/12 Illustration 14 g03578442 15. Remove bearing assemblies (31) from swashplate (30). Illustration 15 g03578445 16. Remove bolts (33), retainers (34), and actuators (32) from swashplate (30). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 9/12 Illustration 16 g03578416 17. Remove plugs (35), adapter (36), and the O-ring seals. 18. Remove bearing cups (37) and O-ring seal (38) from pump housing (15). Illustration 17 g03578496 19. Remove bolts (39) from pump housing (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine... 10/12 Illustration 18 g03578547 20. Use Tooling (B) to remove seal retainer (40). Illustration 19 g03578559 21. Remove O-ring seal (41), lip seals (42), and O-ring seals (43) from seal retainer (40). Illustration 20 g03578576 22. Remove shaft assembly (44) from pump housing (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine... 11/12 Illustration 21 g03578676 23. Remove retaining ring (45) from shaft assembly (44). Illustration 22 g03578596 24. Use a suitable press in order to remove bearing (46) from shaft assembly (44). Illustration 23 g03578628 25. Remove bolts (47) and cover (48) from the pump housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine... 12/12 Illustration 24 g03578617 26. Remove O-ring seal (49) from cover (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 1/9 Product: WHEEL LOADER Model: 972M XE WHEEL LOADER M5S Configuration: 972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 966M, 966M Series XE, 972M and 972M Series XE Wheel Loaders Media Number -UENR5562-08 Publication Date -01/05/2018 Date Updated -24/05/2018 i05648965 Piston Pump (Implement) - Disassemble - 45 cc SMCS - 5070-015-FD; 5070-015-II; 5070-015; 5084-015-QP; 5084-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty 1P-0510 Driver Gp 1 A 5P-8247 Hard Washer 1 B 8H-0663 Bearing Puller Gp 1 Start By: a. Remove the piston pump (steering) . Illustration 1 g03586796 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 2/9 1. Remove bolts (2) and valve (1). Illustration 2 g03586798 2. Remove gasket (3) from valve (1). Illustration 3 g03586800 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove bolts (4) and head (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 3/9 Illustration 4 g03586802 4. Remove O-ring seal (6), port plate (7), and bearing cup (8) from head (5). Illustration 5 g03586806 Illustration 6 g03586808 5. Remove nut (9), O-ring seal (10), and solenoid (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 4/9 Illustration 7 g03586811 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove cartridge (12) from adapter (13). 7. Remove adapter (13) from the pump housing. Illustration 8 g03586840 8. Remove rings (14) and O-ring seal (15) from adapter (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 5/9 Illustration 9 g03586845 Illustration 10 g03586853 9. Remove piston (16), spring (17), and retainer (18) from the pump housing. Illustration 11 g03586863 10. Remove plug (19), plugs (20), and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 6/9 Illustration 12 g03586865 11. Remove bearing cone (21). Illustration 13 g03586880 12. Remove shim (22) and barrel assembly (23). Illustration 14 g03586883 13. Remove pistons (24), plate (25), and bearing (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 7/9 Illustration 15 g03586987 Illustration 16 g03586988 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 14. Use Tooling (A) and a suitable press to remove retaining ring (27) from barrel assembly (23). 15. Remove spring (28), washer (29), and pins (30) from barrel assembly (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
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972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 8/9 Illustration 17 g03587136 16. Remove swashplate (31). Illustration 18 g03587180 17. Remove screws (32), and bearings (33). 18. Remove shaft assembly (34) and bearing cup (35). 19. Remove O-ring seal (36) and swashplate spring (37). Illustration 19 g03587302 20. Use Tooling (B) and a suitable press to remove bearing cone (38) from shaft (34). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
972M XE Wheel Loader M5S00001-UP (MACHINE) POWERED BY C9.3 Engine(... 9/9 Illustration 20 g03587305 21. Remove retaining ring (39) and lip seal (40). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2022/1/16
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