Caterpillar Cat 962H Wheel Loader (Prefix PCW) Service Repair Manual Instant Download

Service Repair Manual Models 962H WheelLoader

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 1/11 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962H WHEEL LOADER PCW Configuration: 962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine Disassembly and Assembly 950H and 962H Wheel Loaders Power train Media Number -UENR0789-00 Publication Date -01/10/2012 Date Updated -30/10/2012 i05018380 Torque Converter (Lockup) - Assemble SMCS - 3101-016-L7 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B 1P-7405 Eyebolt 2 C 2P-8312 Retaining Ring Pliers 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 2/11 Illustration 1 g03211726 Illustration 2 g03211725 1. If necessary, install locating dowel (42) . 2. Install bearing (43) so that the notch in bearing (43) is in alignment with locating dowel (42) . 3. Install turbine (40) to hub (41) and install bolts (39). Tighten bolts (39) to a torque of 60 7 N m (44 5 lb ft). Illustration 3 g03211721 4. Install turbine assembly (38) into the impeller housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

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962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 3/11 Illustration 4 g03211220 5. Install spacer (36) and O-ring seal (37) . Illustration 5 g03211218 6. Use Tooling (C) to install retaining ring (35) . Illustration 6 g03211217 7. Install cover (33), retaining ring (32), and ring (31) on housing (34) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 4/11 Illustration 7 g03211199 8. If necessary, install locating dowel (30) . 9. Install seal ring (29) on carrier shaft (23) . Illustration 8 g03211197 10. Install bearing (28) in impeller (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 5/11 Illustration 9 g03211176 11. Install drive gear (27) and bolts (26). Tighten bolts (26) to a torque of 105 15 N m (77 11 lb ft). Illustration 10 g01173872 12. Use a suitable press to install carrier shaft (23) in impeller (21) . Illustration 11 g03211156 13. Install spacer (25) on impeller (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 6/11 Illustration 12 g03210736 14. Install stator (24) and retaining ring (22) on to carrier shaft (23) and impeller (21) . Illustration 13 g01173864 15. Install impeller (21) and bolts (20). Tighten bolts (20) to a torque of 60 7 N m (44 5 lb ft). Illustration 14 g03210717 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 7/11 16. Install bearing (19) on output shaft (17) . 17. Install seal ring (18) . Illustration 15 g01173862 18. Install output shaft (17) and retaining ring (16) . Illustration 16 g01173861 19. Install drive gear (15) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 8/11 Illustration 17 g01174016 20. Use Tooling (A) and a suitable lifting device to install the torque converter housing over the torque converter assembly. The weight of the torque converter housing is approximately 113 kg (250 lb). 21. Install bolts (7). Tighten bolts (7) to a torque of 60 7 N m (44 5 lb ft). Illustration 18 g03210697 22. Install bearing (14) and drive gear shaft (12) in pump drive gear (13) . 23. Use Tooling (B) to install pump drive gear (13) into the housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 9/11 Illustration 19 g01173853 24. Install bolt (11) on drive gear shaft (12). Tighten bolt (11) to a torque of 105 20 N m (77 15 lb ft). Illustration 20 g03210678 25. Install pump drive flange (10) and bolts (9). Tighten bolts (9) to a torque of 60 7 N m (44 5 lb ft). Illustration 21 g01173847 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEB... 10/11 26. Install torque converter speed sensor (8). Adjust torque converter speed sensor (8) in order to maintain an air gap of 0.71 0.18 mm (0.028 0.007 inch). Tighten torque converter speed sensor (8) to a torque of 25 5 N m (18 4 lb ft). Illustration 22 g01174020 27. Install washer (6) and bolt (5). Tighten bolt (5 ) to a torque of 105 20 N m (77 15 lb ft). Illustration 23 g01173844 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEB... 11/11 Illustration 24 g01173843 28. Install torque converter inlet relief valve (4) and the O-ring seal. 29. Install transmission hydraulic control relief valve (3) and bolts (2) to torque converter housing (1) . End By: Connect the torque converter to the transmission and to the output transfer gears. Copyright 1993 - 2020 Caterpillar Inc. Mon Mar 30 16:15:33 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 1/3 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962H WHEEL LOADER PCW Configuration: 962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine Disassembly and Assembly 950H and 962H Wheel Loaders Power train Media Number -UENR0789-00 Publication Date -01/10/2012 Date Updated -30/10/2012 i05018810 Transmission from Output Transfer Gears - Separate SMCS - 3002-076 Separation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 Start By: A. Separate the torque converter from the transmission and output transfer gears. Note: Cleanliness is an important factor. Thoroughly clean the exterior of the component before the disassembly procedure. Cleaning will help to prevent dirt from entering the internal mechanism. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 2/3 Illustration 1 g01173203 1. Disconnect harness assemblies (1) . Illustration 2 g01173204 2. Remove tube assembly (2) . Illustration 3 g01173205 3. Attach Tooling (A) and a suitable lifting device to transmission (3). The weight of transmission (3) is approximately 363 kg (800 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 3/3 Illustration 4 g01173206 4. Remove transmission (3) from output transfer gears (4) . Copyright 1993 - 2020 Caterpillar Inc. Mon Mar 30 16:16:28 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 1/29 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962H WHEEL LOADER PCW Configuration: 962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine Disassembly and Assembly 950H and 962H Wheel Loaders Power train Media Number -UENR0789-00 Publication Date -01/10/2012 Date Updated -30/10/2012 i05018793 Transmission Planetary - Disassemble SMCS - 3160-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B 1P-2420 Transmission Repair Stand 1 C 136-1452 Retaining Ring Pliers As 1 D 5P-5197 Retaining Ring Pliers As 1 E 1P-1863 Retaining Ring Pliers As 1 F 1P-0520 Driver Gp 1 G 8B-7551 Bearing Puller Gp 1 Start By: A. Separate the torque converter from the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 2/29 Illustration 1 g00324683 1. Remove O-ring seals (1) and (5) from the housing. 2. Remove bolt (3), retainer (2), and drive gear (4) from the end of the input shaft. Illustration 2 g01174662 3. Use Tooling (A) and a suitable lifting device to position the transmission on Tooling (B), as shown. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 3/29 Illustration 3 g01174663 4. Use Tooling (C) to remove retaining ring (8) from output shaft (7) . Illustration 4 g00324690 5. Remove four bolts (9) and No. 6 clutch housing (6). Mark the location of the long bolt. Illustration 5 g00324691 6. Remove clutch piston (10) from No. 6 clutch housing (6) . 7. Remove seal rings (11) and (12) from clutch piston (10) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 4/29 Illustration 6 g03078253 Illustration 7 g03063016 8. Remove upper clutch plate (13) and remove springs (14) and remove reaction dowels (15) . Illustration 8 g03063037 9. Remove clutch plates (16) and friction discs (17) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 5/29 Illustration 9 g03063156 10. Remove ring gear (18) and remove O-ring seal (19) . Illustration 10 g03063116 11. Remove carrier assembly (20) . Illustration 11 g03063218 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 6/29 12. Remove metal seal ring (21) from the carrier assembly. Illustration 12 g03063497 13. Use a suitable hammer and a punch to push the spring pins through carrier assembly (20) and into planetary shafts (22) . Illustration 13 g03066604 14. Use a suitable hammer and a punch to remove planetary shafts (22) from carrier assembly (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 7/29 Illustration 14 g03066621 15. Remove thrust discs (23), and remove planetary gears (25), and remove bearings (24) from the carrier assembly. Remove the spring pins from planetary shafts (22) . Illustration 15 g03063483 16. Use Tooling (D) to remove retaining ring (26) from the output shaft. Illustration 16 g01174667 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 8/29 17. Use Tooling (E) to remove retaining ring (27) from the output shaft. Illustration 17 g01174668 18. Use Tooling (A) and a suitable lifting device to remove housing (28) and the O-ring seal. The weight of housing (28) is approximately 29 kg (64 lb). Illustration 18 g00339593 19. Remove retaining ring (30) and bearing (29) from housing (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5... 9/29 Illustration 19 g03078198 20. Remove friction discs (31) and clutch plates (32) and remove the springs. Illustration 20 g00324823 21. Use Tooling (C) to compress retaining ring (33). Remove clutch housing (35) from ring gear (34) . Illustration 21 g00324824 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEB... 10/29 22. Use Tooling (C) to remove retaining ring (33) from clutch housing (35) . Illustration 22 g00324825 23. Use steel spacers and a press to apply pressure to retainer plate (36). Remove retaining ring (37) from the clutch housing. Illustration 23 g00324826 24. Remove retainer plate (36) from sun gear shaft (39). Remove disc springs (38) from clutch housing (35) . 25. Remove clutch housing (35) from sun gear shaft (39) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

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962H Wheel Loader PCW00001-UP (MACHINE) POWERED BY C7 Engine(SEB... 11/29 Illustration 24 g03066717 26. Remove seal rings (40) and piston (41) from the clutch housing. Illustration 25 g00339654 27. Remove seal ring (42) and seal ring (43) from piston (41) . Illustration 26 g00324828 28. Remove retaining ring (44) from the output shaft. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/30

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