Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant Download
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Service Repair Manual Models 336D2L Excavator
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 1/15 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ZCT Configuration: 336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i03898826 Main Hydraulic Pump - Disassemble SMCS - 5070-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty 156-7100 Slide Hammer Puller Gp 1 A 4C-5656 Adapter 1 B 138-7574 Link Bracket 2 C 1P-1855 Retaining Ring Pliers 1 D 1P-1863 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F 5P-4758 Retaining Ring Pliers As 1 Start By: A. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump - Remove". B. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Pilot) - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 2/15 Illustration 1 g01212500 1. Remove bolts (1) , sensor (2) , the O-ring seal, and the backup ring. Illustration 2 g01212501 2. Remove bolts (3) , sensor (4) , the O-ring seal, and the backup ring. Illustration 3 g01212677 3. Remove bolts (5) and housing (6) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
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336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 3/15 Illustration 4 g01212502 4. Remove O-ring seals (7) . Illustration 5 g01212503 5. Remove bolts (9) , solenoid (8) , and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 4/15 Illustration 6 g01212506 6. Remove bolts (10) and valve (11) . Illustration 7 g01212507 7. Remove O-ring seals (12) . Illustration 8 g01212508 8. Remove bolts (13) , cover (14) , and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 5/15 Illustration 9 g01174684 9. Remove bolts (15) and cover (16) . Illustration 10 g01174685 10. Use Tooling (A) in order to remove plug (18) and plug (17) . Illustration 11 g01174686 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 6/15 Illustration 12 g01174687 Illustration 13 g01174688 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 11. Remove bolts (19) , cover (20) , and the O-ring seals. 12. Remove bolts (21) , cover (22) , and the O-ring seals. 13. Remove spring (23) , spring (24) , and retainer (25) . 14. Remove spring (26) , sleeve (27) , and piston (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 7/15 Illustration 14 g01174691 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 15. Remove plug (29) . Illustration 15 g01174692 16. Remove spring (30) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 8/15 Illustration 16 g01174693 Illustration 17 g01174694 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 17. Use Tooling (C) in order to remove retaining ring (40) . 18. Remove O-ring seals (34) . 19. Remove retainer (39) and spring (38) . 20. Remove lever (31) , lever (32) , and lever (33) . 21. Remove spool (35) , spool (37) , sleeve (36) , and spool (41) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 9/15 Illustration 18 g01174695 22. Repeat Steps 6 through Steps 21 for valve (42) . Illustration 19 g01174696 23. Attach Tooling (B) and a suitable lifting device to head assembly (45) . 24. Remove bolts (44) and bolts (43) . 25. Remove head assembly (45) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 10/15 Illustration 20 g01174697 26. Remove port plates (47) and barrels (48) . 27. Remove gasket (46) . Illustration 21 g01175099 28. Remove springs (49) . Illustration 22 g01174698 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 11/15 29. Remove bearings (52) , pistons (50) , and retainer (51) . Illustration 23 g01174699 30. Remove plates (53) and swashplates (54) . Illustration 24 g02142325 31. Use Tooling (D) in order to remove retaining ring (82) . Remove seal (81) . Remove the O- ring seal. Attach Tooling (B) and a suitable lifting device to cover (56) . 32. Remove bolts (55) and cover (56) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 12/15 Illustration 25 g01174702 33. Use Tooling (D) in order to remove retaining ring (59) . 34. Remove shim (60) and gear (57) . 35. Use Tooling (E) in order to remove retaining ring (58) . 36. Remove shim (62) , gear (57A) , and the gasket (61) . Illustration 26 g01174723 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 13/15 Illustration 27 g01174724 37. Remove shim (66) . 38. Use Tooling (F) in order to remove retaining ring (63) . 39. Use Tooling (F) in order to remove retaining ring (65) . 40. Remove shaft assembly (64) . 41. Remove shaft assembly (67) . 42. Remove bolts (68) and bearing carriers (69) . Illustration 28 g01174725 43. Use Tooling (D) in order to remove retaining ring (70) from bearing (72) . 44. Use Tooling (D) in order to remove retaining ring (71) . Illustration 29 g01174813 45. Use a suitable press in order to remove bearing (72) from shaft assembly (67) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 14/15 Illustration 30 g01174814 46. Use Tooling (D) in order to remove retaining ring (73) from bearing (74) . Illustration 31 g01174815 47. Use a suitable press in order to remove bearing (74) from shaft assembly (64) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 15/15 Illustration 32 g01174816 Note: Record the distance between nuts (77) and screws (76) for assembly purposes. 48. Remove nuts (77) and screws (76) . 49. Remove bolts (75) and covers (78) . Illustration 33 g01174817 50. Remove plugs (79) and the O-ring seals. Illustration 34 g01174818 51. Remove pistons (80) . Copyright 1993 - 2020 Caterpillar Inc. Sun Jun 7 07:31:02 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 1/16 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR ZCT Configuration: 336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i04041156 Main Hydraulic Pump - Assemble SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 138-7574 Link Bracket 2 C 1P-1855 Retaining Ring Pliers 1 D 1P-1863 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F 5P-4758 Retaining Ring Pliers As 1 G 1P-0520 Driver Gp 1 H 1P-1861 Retaining Ring Pliers 1 J - M6x2x50mm Guide Pin 2 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 2/16 Illustration 1 g02251815 1. Install pin assemblies (81). Illustration 2 g02251817 2. Install pistons (80) into pin assemblies (81). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 3/16 Illustration 3 g01174817 3. Install plugs (79) and the O-ring seals. Illustration 4 g01174816 4. Install covers (78) and bolts (75). 5. Tighten nuts (77) and screws (76). Illustration 5 g01174814 6. Raise the temperature of bearing (74). 7. Install bearing (74). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 4/16 8. Use Tooling (D) in order to install retaining ring (73). Illustration 6 g01174725 9. Raise the temperature of bearing (72). 10. Install bearing (72). 11. Use Tooling (D) in order to install retaining ring (70). 12. Use Tooling (D) in order to install retaining ring (71). Illustration 7 g01174723 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 5/16 Illustration 8 g01174724 13. Install bearing carriers (69) and bolts (68). 14. Install shaft assembly (67). 15. Install shaft assembly (64). 16. Use Tooling (F) in order to install retaining ring (65). 17. Use Tooling (F) in order to install retaining ring (63). 18. Install shim (66). Illustration 9 g01174702 19. Install gasket (61), gear (57A), and shim (62). 20. Use Tooling (E) in order to install retaining ring (58). 21. Install gear (57A) and shim (60). 22. Use Tooling (D) in order to install retaining ring (59). Illustration 10 g02264075 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 6/16 Illustration 11 g02263333 23. Install the O-ring seal into cover (56). Use Tooling (G) to install seal (82). Use Tooling (H) in order to install the retaining ring (83). Note: In order to install seal (82) with the main hydraulic pump assembled, Refer to Service Magazine, SEPD0930, "New Seals in the Main Hydraulic Pump Prevent Oil Leaks from the Pump Shaft". 24. Attach Tooling (B) and a suitable lifting device to cover (56). 25. Install a lubricated protective sleeve over the shaft in order to protect the seal during installation of the cover. Install cover (56) and bolts (55). Illustration 12 g01174699 26. Install swashplates (54) and plates (53). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 7/16 Illustration 13 g01175099 27. Install springs (49). Illustration 14 g01175092 28. Install bearing (52). Illustration 15 g01175192 29. Install pistons (50) and retainer (51). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 8/16 Illustration 16 g01175041 Illustration 17 g02257096 30. Use a suitable string in order to retain the pistons during installation. 31. Install barrels (48). Illustration 18 g02257113 32. Install port plates (47) onto head assembly (45). 33. Install gasket (46). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP65... 9/16 Illustration 19 g01174696 34. Use Tooling (B) and a suitable lifting device in order to install head assembly (45). 35. Install bolts (44) and bolts (43). Illustration 20 g01174693 Illustration 21 g01174694 36. Install spool (35), spool (37), sleeve (36), and spool (41). 37. Install lever (33), lever (32), and lever (31). 38. Install spring (38) and retainer (39). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
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336D2 L Excavator ZCT00001-UP (MACHINE) POWERED BY C9 Engine(SEBP... 10/16 39. Use Tooling (C) in order to install retaining ring (40). 40. Install O-ring seals (34). Illustration 22 g01174692 41. Install spring (30). Illustration 23 g01174691 42. Install plug (29). Illustration 24 g01174686 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/7
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
