Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix EFT) Service Repair Manual Instant Download

Service Repair Manual Models 336D2 and336D2L Excavator

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 1/7 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR EFT Configuration: 336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i04181931 Travel Motor - Disassemble SMCS - 4351-015 S/N - EFT1-UP S/N - FAR1-UP S/N - GGH1-UP S/N - HHK1-UP S/N - J6D1-UP S/N - JRX1-UP S/N - NBN1-UP S/N - TLY1-UP S/N - WDC1-UP S/N - XBH1-UP S/N - YCF1-UP S/N - ZCT1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 2/7 A 1P-1861 Retaining Ring Pliers 1 5P-4808 Cap 2 3H-0465 Push-Puller Plate 4 8B-7549 Puller Leg 2 169-6969 Stud 1 B 8B-7548 Push-Puller Tool Gp 1 8T-1757 Nut 1 5P-8248 Hard Washer 1 5P-8247 Hard Washer 1 2J-3506 Full Nut 1 C 8H-0663 Bearing Puller Gp 1 Start By: a. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic Fan) - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: Mark all components for correct installation. Before you disassemble the unit, cover the ports and clean the outside of the unit in order to keep the components clean. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

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336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 3/7 Illustration 1 g01064963 1. Remove bolts (1) and head (2). Illustration 2 g01064965 2. Remove O-ring seal (3) and plate (4). Illustration 3 g01064967 3. Use Tooling (A) in order to remove retaining ring (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 4/7 Illustration 4 g01064968 4. Remove cover (6). Illustration 5 g01064969 5. Remove seal (7) from cover (6). Illustration 6 g01064970 6. Remove O-ring seal (8) and shims (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 5/7 Illustration 7 g01065055 7. Install Tooling (B) in order to remove rotating group (10) from housing (11). Illustration 8 g02372637 8. Remove barrel (12) from the pistons. Illustration 9 g02372638 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 6/7 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Remove screws (13) from retainer (14). Remove pistons (15) and center pin (16). Illustration 10 g02372736 10. Remove spring (17) and shim (18) from barrel (12). Illustration 11 g02372659 11. Remove retaining ring (19) and shim (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 7/7 Illustration 12 g02372660 12. Use a suitable press and Tooling (C) in order to remove bearing (22), shim (23) and bearing (24) from shaft (21). Copyright 1993 - 2020 Caterpillar Inc. Sat Aug 15 10:52:54 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 1/13 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR EFT Configuration: 336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i03124523 Travel Motor - Assemble SMCS - 4351-016 S/N - B6H1-UP S/N - DTS1-UP S/N - EAH1-UP S/N - EDX1-UP S/N - EFT1-UP S/N - ERN1-UP S/N - FAR1-UP S/N - FFK1-UP S/N - GGE1-UP S/N - GGH1-UP S/N - HAS1-UP S/N - HHK1-UP S/N - J2F1-UP S/N - JBT1-UP S/N - JLP1-UP S/N - JTN1-UP https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 2/13 S/N - JWR1-UP S/N - KDJ1-UP S/N - LMG1-UP S/N - LRM1-UP S/N - M3M1-UP S/N - M3N1-UP S/N - M4T1-UP S/N - MDS1-UP S/N - MEY1-UP S/N - MPL1-UP S/N - MWP1-UP S/N - MYG1-UP S/N - MYP1-UP S/N - NBD1-UP S/N - NBN1-UP S/N - PGW1-UP S/N - PPN1-UP S/N - PRF1-UP S/N - PTB1-UP S/N - RAS1-UP S/N - T2Y1-UP S/N - THJ1-UP S/N - TLY1-UP S/N - W3K1-UP S/N - WDC1-UP S/N - WET1-UP https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 3/13 S/N - WRK1-UP S/N - XBH1-UP S/N - YCF1-UP S/N - ZCT1-UP S/N - ZML1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty 1U-7506 Adapter 1 8T-4244 Nut 6 A 8T-4223 Hard Washer 6 - Threaded Rod M12 x 1.75 X 250 mm (10 in) long 1 C 3E-3882 Eyebolt 1 D 1P-1859 Retaining Ring Pliers 1 1P-0510 Driver Gp 1 E 9S-9152 Bearing Puller Gp 1 F 1P-1861 Retaining Ring Pliers 1 G 9S-3263 Thread Lock Compound - Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components before assembly. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 4/13 Illustration 1 g00887762 1. Install O-ring seal (35) onto the housing of the travel motor. Illustration 2 g00887754 2. Install seal (34) and piston actuator (33) . Illustration 3 g00887729 3. Install backup ring (32) and seal (31) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 5/13 Illustration 4 g00887619 4. Install cover (30) and bolts (29) . Tighten bolts (29) to a torque of 28 7 N m (21 5 lb ft). Illustration 5 g00887589 5. Apply Tooling (G) to the mating surface of seal (28) . Use Tooling (E) in order to install seal (28) . 6. Use Tooling (F) in order to install retaining ring (27) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 6/13 Illustration 6 g00887578 7. Rotate the housing. 8. Install keys (26) and locating pins (not shown) into the body of the travel motor. 9. Install bearing (25) . Illustration 7 g00887558 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 10. Install springs (24) into the barrel. Install ball (23) onto springs (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 7/13 Illustration 8 g00887520 11. Install piston assemblies and retainer plate (22) into barrel assembly (21) . Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons must be returned to the same position. Illustration 9 g00887501 12. Install cam plate (20) onto barrel assembly (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 8/13 Illustration 10 g00888697 13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) . Illustration 11 g00887426 14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto shaft (15) . Illustration 12 g00888710 15. Install bearing race (18) onto shaft (15) . Note: Bearing race (18) must contact retaining ring (17) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 9/13 Illustration 13 g00887405 16. Install Tooling (C) into shaft (15) . Install shaft (15) into rotating assembly (16) . 17. Place the pump housing into Tooling (A) . Illustration 14 g00887401 18. Use Tooling (C) in order to install rotating assembly (16) into the housing. Illustration 15 g00887501 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 En... 10/13 Illustration 16 g00887578 19. The notches in cam plate (20) must align with keys (26) . The keys are located in the bottom of the housing of the travel motor. Illustration 17 g00887355 20. Install plates (13) and friction discs (14) into the housing. Note: Install the plates and the discs alternately. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 En... 11/13 Illustration 18 g00887336 21. Install backup ring (12) and seal (11) onto the brake piston. 22. Install backup ring (10) and seal (9) onto the brake piston. Illustration 19 g00888967 23. Rotate brake piston (8) . 24. Install brake piston (8) into the housing. Note: Brake piston (8) must be level upon installation. The brake piston must be level in order to prevent damage to the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 En... 12/13 Illustration 20 g00887311 25. Install springs (7) and O-ring seals (6) . Illustration 21 g00887302 26. Install O-ring seal (3) , port plate (4) , and bearing (5) . Illustration 22 g00887295 27. Install head (2) onto the body of the travel motor. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 En... 13/13 Note: During the installation of head (2) onto the travel motor, be careful not to damage the mating surfaces of the components. 28. Install bolts (1) . Tighten bolts (1) to a torque of 240 40 N m (177 30 lb ft). End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install". Copyright 1993 - 2020 Caterpillar Inc. Sat Aug 15 10:53:50 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 1/14 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 EXCAVATOR EFT Configuration: 336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic Power Unit Machine Systems Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018 i04183453 Travel Motor - Assemble SMCS - 4351-016 S/N - EFT1-UP S/N - FAR1-UP S/N - GGH1-UP S/N - HHK1-UP S/N - J6D1-UP S/N - JRX1-UP S/N - NBN1-UP S/N - TLY1-UP S/N - WDC1-UP S/N - XBH1-UP S/N - YCF1-UP S/N - ZCT1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 2/14 A 1P-1861 Retaining Ring Pliers 1 5P-4808 Cap 2 3H-0465 Push-Puller Plate 4 8B-7549 Puller Leg 2 169-6969 Stud 1 B 8B-7548 Push-Puller Tool Gp 1 8T-1757 Nut 1 5P-8248 Hard Washer 1 5P-8247 Hard Washer 1 2J-3506 Full Nut 1 C 1P-1860 Retaining Ring Pliers 1 E FT-2739 Measuring Plate 1 F 6V-2012 Depth Micrometer 1 G 155-0695 Thread Lock Compound Illustration 1 g00836166 1. Use a suitable press to install bearings (21) onto shaft (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 3/14 Illustration 2 g01123006 2. Use Tooling (C) in order to install retaining ring (19) onto shaft (20) . Illustration 3 g01065299 3. Install seal (7) into cover (6). Install shims (9), cover (6), and retaining ring (5) onto shaft assembly (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 4/14 Illustration 4 g00940658 4. Use a vernier caliper to measure the bearing assembly. The correct dimension is 95.50 + 0.0 0.100 mm ( 3.760 + 0.00 0.0039 inch). This measurement determines the correct angle of the rotating group. 5. Add shims or subtract shims (9), if necessary. 6. Once the correct dimension is achieved, remove retaining ring (6), cover (7), and shims (9) from shaft (20) . Illustration 5 g02372638 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 5/14 7. Install pin (16) and pistons (15) into retainer (14). Install screws (13). Tighten screws (13) to a torque of 16 2 N m (12 1 lb ft). Illustration 6 g02372736 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 8. Install spring (17) into barrel (12). Do not install the shim (18) at this time. Illustration 7 g00835428 9. Install barrel (12) onto the pistons. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

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336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 6/14 Illustration 8 g01065300 10. Raise the temperature of housing (11) to 80 C (176 F). Lower the temperature of rotating group (10) . 11. Install rotating group (10) into housing (11). Do not allow the barrel to separate from the pistons during the installation procedure. Illustration 9 g01064970 12. Install shims (9) that were determined in Step 4. Install O-ring seal (8) into the housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

336D2 & 336D2 L Excavators EFT00001-UP (MACHINE) POWERED BY C9 Engin... 7/14 Illustration 10 g01064968 13. Install cover (6) . Illustration 11 g01064967 14. Use Tooling (A) in order to install retaining ring (5) . Illustration 12 g01065304 15. Install plate (4) into the housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/8/15

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