Caterpillar Cat 336D2 L Excavator (Prefix LAM) Service Repair Manual Instant Download

Service Repair Manual Models 336D2L Excavator

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i06737900 Unit Injector Sleeve - Remove SMCS - 1713-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-3042 Plug Tap 1 B 221-0052 Guide Sleeve 1 9U-6858 Bridge Plate 1 1B-2886 Bolts 2 221-9778 Puller Stud 1 C 4K-0367 Full Nut 1 5P-8247 Hard Washer 1 9U-6877 Thrust Bearing 1 D 221-9803 Rubber Stopper 1 Start By: a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove". NOTICE Keep all parts clean from contaminants. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 2/3 Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". 2. Position Tooling (D) at the bottom of the unit injector sleeve. 3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the unit injector sleeve. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

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336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 3/3 Illustration 1 g01137445 4. Install Tooling (C) in unit injector sleeve (1). 5. Remove unit injector sleeve (1). Remove the O-ring seals. Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 1 23:05:57 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i03742983 Unit Injector Sleeve - Install SMCS - 1713-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty E 221-9777 Sleeve Installer 1 F 4C-5552 Large Bore Brush 1 G 4C-9507 Retaining Compound 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling (F) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 2/2 Illustration 1 g02021929 2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve (1) . 3. Position unit injector sleeve (1) on Tooling (E) . 4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve (1) at Area (C) . 5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector sleeve (1) in the cylinder head. Note: Allow Tooling (G) to cure for two hours at 21 C (70 F) before filling the engine with fuel or coolant. Longer curing time is required for lower temperatures. 6. Fill the cooling system with coolant to the correct level. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install". Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 1 23:06:53 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/8 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701078 Unit Injector Hydraulic Pump - Remove SMCS - 1714-011 Removal Procedure for Non-Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 2/8 Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 3/8 Illustration 3 g03614617 1. Disconnect tube assemblies (3) , (4) , (5) , and (6) . 2. Disconnect hose assembly (7) . 3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 4/8 Illustration 4 g03614660 4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit injector hydraulic pump (1) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 5/8 Illustration 5 g03614696 5. Remove O-ring seal (9) . Removal Procedure for Dual Tapered Roller Bearing HEUI Pump Start By: A. Remove fuel filter base, if necessary. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 6/8 of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 6 g03615086 1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) . Remove tube assembly (2) and tube assembly (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 7/8 Illustration 7 g03615089 2. Support unit injector hydraulic pump (7) and remove bolts (6) . Illustration 8 g03615416 3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 8/8 Illustration 9 g03615091 4. Remove O-ring seal (8) . Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 1 23:07:49 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/9 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05701091 Unit Injector Hydraulic Pump - Install SMCS - 1714-012 Installation Procedure for Non-Dual Taper Roller Bearing HEUI Pump NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 2/9 Illustration 1 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 2 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 3/9 Illustration 3 g03614696 1. Install new O-ring seal (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 4/9 Illustration 4 g03614660 2. Position unit injector hydraulic pump (1) in the front housing. 3. Support unit injector hydraulic pump (1) and install bolts (8) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 5/9 Illustration 5 g03614617 4. Connect hose assembly (7) . 5. Connect tube assemblies (3) , (4) , (5) , and (6) . 6. Connect harness assembly (2) to unit injector hydraulic pump (1) . Installation Procedure for Dual Tapered Roller Bearing HEUI Pump Table 1 Required Tools Tool Part Number Part Description Qty A 129-1967 Multipurpose Grease - Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 6/9 Illustration 6 g03601539 Non-Dual Taper Roller Bearing HEUI pump Illustration 7 g03601540 Dual Taper Roller Bearing HEUI pump Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump. Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump or in the front housing at the unit injector hydraulic pump mounting location, remove the dowel pin before installing the unit injector hydraulic pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 7/9 Illustration 8 g03615091 1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the unit injector hydraulic pump, and the back of the front housing at the mounting location of the unit injector hydraulic pump. Illustration 9 g03615798 2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final installation orientation. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 8/9 Illustration 10 g03615089 3. Install bolts (6) hand-tight. Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit injection hydraulic pump (7) . Illustration 11 g03615086 4. Install tube assembly (5) hand-tight. 5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight. 6. Tighten bolts (6) to a torque of 55 10 N m (41 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 9/9 7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) . 8. Connect harness assembly (1) . End By: Install fuel filter base, if necessary. Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 1 23:08:45 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02297056 Turbocharger - Remove SMCS - 1052-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 2/2 Illustration 1 g01150421 1. Disconnect hose assembly (1). 2. Remove bolts (4) and tube assembly (5). 3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket. Copyright 1993 - 2020 Caterpillar Inc. Mon Jun 1 23:09:40 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

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336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR LAM Configuration: 336D2 L Excavator LAM00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i04000968 Turbocharger - Install SMCS - 1052-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-3931 Anti-Seize Compound - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/1

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