Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix WBC) Service Repair Manual Instant Download
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Service Repair Manual Models 336D2 and336D2L Excavator
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05165105 Inlet and Exhaust Valve Guides - Remove and Install SMCS - 1104-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 9U-6895 or 4C-6366 (1) A Valve Guide Driver 1 ( 1 ) If necessary, use Tooling on inlet valve guides. Start By: A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/3 Illustration 1 g01137612 1. Use Tooling (A) to remove the inlet valve guides and exhaust valve guides from the cylinder head assembly. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty 9U-6895 or 4C-6366 (1) A Valve Guide Driver 1 B 173-5524 Guide Collar 1 C 342-6109 Guide Collar 1 ( 1 ) If necessary, use Tooling on inlet valve guides. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
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336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/3 Illustration 2 g03317961 1. Position the inlet valve guide and exhaust valve guide in the cylinder head. Tap on the top of the valve guides in order to start the inlet valve guides and exhaust valve guides into the cylinder head assembly. 2. Use Tooling (A) and Tooling (B) to install the Exhaust valve guide. Use Tooling (A) and Tooling (C) to install the Intake valve guide. Install the valve guides until the protrusion is Distance (X) . Distance (X) is 12.0 0.5 mm (0.47 0.02 inch) above the cylinder head assembly. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:28:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i04420274 Inlet and Exhaust Valve Seat Inserts - Remove and Install SMCS - 1103-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9S-3095 Puller Handle 1 6V-4194 (1) Valve Seat Extractor 1 B 1U-9167 (2) Valve Seat Extractor 1 ( 1 ) For use with Exhaust Valve Seat ( 2 ) For use with Intake Valve Seat Start By: A. Remove inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/3 Illustration 1 g01137634 1. Use Tooling (A) and Tooling (B) to remove valve seat inserts (1) . Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty 4C-6372 (1) Valve Seat Driver 1 C 364-4009 (2) Valve Seat Driver 1 ( 1 ) For use with Exhaust Valve Seat ( 2 ) For use with Intake Valve Seat NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/3 Illustration 2 g01137637 Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem projection. An excessive valve stem projection indicates that the valve seat insert is not seated or material was not cleaned from the bottom of the counterbore. 1. Lower the temperature of new valve seat inserts (1) . Use Tooling (C) to install valve seat inserts (1) into the cylinder head. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:29:32 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02297805 Engine Oil Filter Base and Oil Cooler - Remove SMCS - 1306-011; 1378-012 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/4 Dispose of all fluids according to local regulations and mandates. Illustration 1 g01150737 1. Use Tooling (A) to remove engine oil filter (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/4 Illustration 2 g01150959 2. Disconnect hose assembly (2). Remove bolts (3). Remove engine oil filter base (4) and the oil seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 4/4 Illustration 3 g01150963 3. Remove engine oil cooler (5). Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:30:28 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02298275 Engine Oil Filter Base - Disassemble SMCS - 1306-015 Disassembly Procedure Start By: a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base and Oil Cooler - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/3 Illustration 1 g01151723 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove elbow (1) and O-ring seal (3) from engine oil filter base (6). 2. Remove plug (2) and the O-ring seal from engine oil filter base (6). 3. Remove spring (4) and valve (5) from engine oil filter base (6). 4. Remove plug (9) and the O-ring seal from engine oil filter base (6). 5. Remove spring (8) and valve (7) from engine oil filter base (6). Wed Jun 3 17:31:24 UTC+0800 2020 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/3 Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02300235 Engine Oil Filter Base - Assemble SMCS - 1306-016 Assembly Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/3 Illustration 1 g01151723 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 1. Apply clean engine oil to O-ring seal (3). Install O-ring seal (3) on elbow (3). Install elbow (1) in engine oil filter base (6). 2. Apply clean engine oil to the O-ring seal. Install the O-ring seal on plug (2). 3. Apply clean engine oil to valve (5). Install valve (5), spring (4), and plug (2) in engine oil filter base (6). 4. Apply clean engine oil to the O-ring seal. Install the O-ring seal on plug (9). 5. Apply clean engine oil to valve (7). Install valve (7), spring (8), and plug (9) in engine oil filter base (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/3 End By: a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base and Oil Cooler - Install". Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:32:20 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02298181 Engine Oil Filter Base and Oil Cooler - Install SMCS - 1306-012; 1378-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/4 Illustration 1 g01150963 1. Install engine oil cooler (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/4 Illustration 2 g01150959 2. Apply clean engine oil to the oil seal. Install the oil seal in engine oil filter base (4). Position engine oil filter base (4) over the engine oil cooler. Install bolts (3). Connect tube assembly (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 4/4 Illustration 3 g01150737 3. Install engine oil filter (1). 4. Fill the engine with oil to the correct level. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations". Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:33:16 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02298281 Engine Oil Pump - Remove SMCS - 1304-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 Start By: a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/4 Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01151740 1. Remove bolts (1). 2. Remove bolt (2). 3. Remove bolts (3) and remove engine oil pump (4). 4. Remove the O-ring seal that is located between the cylinder block and the outlet elbow. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 3/4 Illustration 2 g01152424 5. Remove bolts (5) and remove outlet elbow (6). 6. Remove bolts (7). Remove oil pickup tube (8) and the gasket. Illustration 3 g01152433 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 4/4 7. Remove bolt (12) and the washer. Remove idler gear (11). Use Tooling (A) in order to remove bearing (10) from idler gear (11). Remove shaft (9) from engine oil pump (4). Copyright 1993 - 2020 Caterpillar Inc. Wed Jun 3 17:34:11 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
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336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 L EXCAVATOR WBC Configuration: 336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i07521711 Engine Oil Pump - Install SMCS - 1304-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
336D2 & 336D2 L Excavators WBC00001-UP (MACHINE) POWERED BY C9 Engi... 2/4 Illustration 1 g01152433 1. Install shaft (9) onto engine oil pump (4). Use Tooling (A) and a suitable press in order to install bearing (10) into idler gear (11). Position idler gear (11) on shaft (9). Install bolt (12) and the washer. Illustration 2 g06348586 2. Mount the engine oil pump (4) to the cylinder block by hand tightening the mounting bolts (3) into the cylinder block. Note: Ensure that the mounting surfaces for the engine oil pump are thoroughly clean. 3. Without the O-rings, assemble the outlet elbow (6) between the block and the oil pump, using the washers and bolts (2) and (5). Hand tighten only. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/6/3
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
