Caterpillar Cat 16H Motor Grader (Prefix ATS) Service Repair Manual Instant Download

Service Repair Manual Models 16H M otor Grader

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 1/59 Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 16H MOTOR GRADER ATS Configuration: 16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine Disassembly and Assembly 16H Motor Grader Power Train Media Number -RENR4196-02 Publication Date -01/10/2007 Date Updated -31/10/2007 i05244417 Transmission and Transfer Gears - Disassemble SMCS - 3002-015; 3030-015; 3159-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B 1U-6690 Socket Wrench As 1 C 1P-1863 Retaining Ring Pliers 1 FT-1233 Puller Bar 1 D 126-7183 Crossblock 2 E FT-0833 Clamp 2 F 1/2 IN - 13NC 4 Bolt 3 G 3/8 IN - 16NC four Forcing Screw 2 H 156-7100 Slide Hammer Puller Gp 1 126-7175 Slide Hammer Puller Gp 1 J 8B-7554 Bearing Cup Puller Gp 1 K 1P-0510 Driver Gp 1 L 8B-7551 Bearing Puller Gp 1 M 8H-0663 Bearing Puller Gp 1 N 1P-7409 Eyebolt 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 2/59 8B-7551 Bearing Puller Gp 1 6V-3010 Puller 1 P 8B-7550 Push-Puller Leg 2 126-7183 Crossblock 4 Q 6V-4072 Spanner Wrench 1 R 1P-1855 Retaining Ring Pliers 1 9U-7069 Cap 1 9U-7077 Cap 1 9U-7079 Cap 1 ZZ 9U-7081 Cap 2 9U-7082 Cap 2 9U-7088 Cap 2 9U-7089 Cap 2 Start By: A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission and Transfer Gears - Remove". Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL PROCEDURE. THIS TOOLING IS SHOWN TO ASSIST THE EXPERIENCED SERVICEMAN. Illustration 1 g00911242 1. Remove bolts (1) and filter base (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

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16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 3/59 Illustration 2 g00911243 2. Remove bolts (3) and tube assembly (4) . Remove the O-ring seals from tube assembly (4) . Illustration 3 g00911244 3. Remove bolts (3A) in order to remove tube assembly (5) . Remove the O-ring seals from tube assembly (5) . Illustration 4 g00911246 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 4/59 4. Remove bolts (3B) in order to remove tube assembly (6) . Remove the O-ring seals from tube assembly (6) . Illustration 5 g00911247 5. Remove bolts (3C) in order to remove tube assembly (7) . Remove the O-ring seals from tube assembly (7) . Illustration 6 g00911249 6. Remove bolts (8) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 5/59 Illustration 7 g00911251 7. Attach a suitable lifting device to gear pump (9) . Remove remaining bolts (8) . Remove gear pump (9) . Illustration 8 g00911252 8. Remove coupling assembly (10) from the pump drive shaft. Illustration 9 g00911255 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 6/59 9. Remove pins (11) from coupling assembly (10) . Illustration 10 g00911257 10. Remove nuts (12) in order to remove cover (13) . Illustration 11 g00911259 11. Remove bolts (14) in order to remove cover (15) and the gasket. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 7/59 Illustration 12 g00911261 12. Remove bolts (16) and plates (17) . Illustration 13 g00911262 13. Slide sleeves (18) out of transmission control module (19) toward case (20) . Illustration 14 g00911266 14. Install Tooling (A) and a suitable lifting device on transmission control module (19) . 15. Remove bolts (21) and the washers. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 8/59 Illustration 15 g00911268 16. Use a pry bar for balance in order to remove transmission control module (19) . The weight of transmission control module (19) is approximately 54 kg (120 lb). Illustration 16 g00911270 17. Mark sleeves (18) for installation purposes. Remove sleeves (18) from case (20) . 18. Remove O-ring seals from sleeves (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... 9/59 Illustration 17 g00911272 19. Remove nuts (22) and bolts (23) . 20. Remove manifold (23A) . Illustration 18 g00911273 21. Remove O-ring seals (24) from manifold (23A) . 22. Use a suitable device in order to turn the transmission to a horizontal position. The weight of the transmission is approximately 907 kg (2000 lb). Illustration 19 g00911622 23. Remove O-ring seals (25) from housing (26) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 10/59 Illustration 20 g00911624 24. Remove bolts (27) from housing (26) . Illustration 21 g00911625 25. Attach Tooling (A) and a suitable lifting device to housing (26) . Illustration 22 g00911626 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 11/59 26. Remove planetary group (28) from the case. The weight of the planetary group is approximately 386 kg (850 lb). Illustration 23 g00911628 27. Attach Tooling (A) and a suitable lifting device to support assembly (29) in order to invert planetary group (28) . Illustration 24 g00911629 28. Lift support assembly (29) in order to access bolts (30) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 12/59 Illustration 25 g00911630 29. Bend locks (31) in order to remove bolts (30) . 30. Remove locks (31) and retainers (32) . Illustration 26 g00913342 31. Remove support assembly (29) . Illustration 27 g00911641 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 13/59 32. Peen nut (33) out of the notch in support assembly (29) . Illustration 28 g00911642 33. Use Tooling (B) in order to remove the nut. Note: Support assembly (29) must be held in place in order to keep support assembly (29) from rotating. Refer to illustration 28. Illustration 29 g00911643 34. Remove washer (34) and bearing cone (35) . 35. Use two people in order to remove gear (36) from support assembly (29) . The weight of gear (36) is approximately 27 kg (60 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 14/59 Illustration 30 g00911644 36. Remove spacer (37) and bearing cone (38) from support assembly (29) . Illustration 31 g00911649 37. Remove O-ring seals (39) and studs (40) from support assembly (29) . Illustration 32 g00911651 38. Remove bearing (41) and carrier assembly (42) from support assembly (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 15/59 Illustration 33 g00911653 39. Remove O-ring seal (43) from carrier assembly (42) . Illustration 34 g00911654 40. Remove bearing cup (44) from gear (36) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 16/59 Illustration 35 g00911656 41. Turn the gear to opposite side in order to remove spacer (45) from gear (36) . Illustration 36 g00911657 42. Remove spiral ring (46) and bearing cup (47) from gear (36) . Illustration 37 g00911659 43. Remove bolts (48) and (49) from planetary group (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 17/59 Illustration 38 g00911660 44. Install Tooling (A) and a suitable lifting device to housing (27) . Lift housing (27) . The weight of housing (27) is approximately 36 kg (80 lb). 45. Remove springs (50) and plungers (50A) . 46. Remove housing (27) . Illustration 39 g00911661 47. Remove O-ring seals (51) , dowel (52) , and pins (53) from housing (27) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 18/59 Illustration 40 g00911662 48. Use Tooling (C) in order to remove retaining ring (54) from bearing cage (55) . Illustration 41 g00913887 49. Remove bearing cage (55) from planetary group (28) . Illustration 42 g00911664 50. Remove bearing (56) from bearing cage (55) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 19/59 Illustration 43 g00911665 51. Remove ring (57) from bearing (56) . Illustration 44 g00911666 52. Remove bolts (58) and dowels (59) from flange (60) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 20/59 Illustration 45 g00913980 53. Remove flange (60) from planetary group (28) . Illustration 46 g00914113 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 54. Use Tooling (D) and a press in order to compress springs (61) . 55. Remove retaining ring (62) . 56. Remove Tooling (D) and the press. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 21/59 Illustration 47 g00914115 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 57. Remove retainer (63) and springs (61) from cage (64) . Illustration 48 g00914116 58. Remove piston (65) from cage (64) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 22/59 Illustration 49 g00914118 59. Remove bolts (66) and the washers. Illustration 50 g00914119 60. Remove cage (64) . Illustration 51 g00914120 61. Remove bearing (67) and seal rings (68) from cage (64) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 23/59 Illustration 52 g00914121 62. Remove discs (69) and plates (70) . Illustration 53 g00914123 63. Remove coupling (71) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 24/59 Illustration 54 g00914125 64. Remove piston assembly (72) . Illustration 55 g00914127 65. Remove inserts (73) from piston assembly (72) . Illustration 56 g00914128 66. Remove balls (74) , discs (75) , and plates (76) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 25/59 Illustration 57 g00914130 67. Use Tooling (C) in order to remove retaining ring (77) . 68. Remove hub assembly (78) . Illustration 58 g00914131 69. Install Tooling (A) and a suitable lifting device to carrier assembly (79) . 70. Remove carrier assembly (79) . The weight of carrier assembly (79) is approximately 20 kg (45 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

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16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... 26/59 Illustration 59 g00914132 71. Remove spiral ring (80) and bearing (81) from carrier assembly (79) . Illustration 60 g00914133 72. Use a hammer and a punch in order to drive pin (82) into shaft (83) . Illustration 61 g00914138 73. Remove shaft (83) from carrier assembly (79) . Remove pins (82) from shaft (83) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/4

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