Biosolids Planning Core Team Meeting Summary - City of Bellingham, July 2017

Biosolids Planning – Core Team
Meeting
City of Bellingham
July 18, 2017
Agenda
Brown and Caldwell
2
Brown and Caldwell
3
July 31
undefined
Site Visit Debrief
 
 
Brown and Caldwell
4
Area Biosolids Programs
Brown and Caldwell
5
Tacoma
Treated as a business $$$
Rely on word of mouth (master
gardeners) for marketing
Sumner
“Free” product
No advertising
Pierce County
Class A high-quality product (pellet
from dryer) currently being stored
Alderwood
Class A from belt dryer currently
disposed at Boulder Park
King County
GroCo compost program (Class A)
95% Class B LOOP program
Lynden/Arlington
Class B with Compost for Class A
use around town
undefined
TBL+ Scoring
 
 
Brown and Caldwell
6
Social, Environmental, and Technical Factor
Scoring Changes Since last Core Team Meeting
Brown and Caldwell
7
Environmental
E1: Adjusted GHG reduction for all alternatives
E3: Adjusted Alt 2 to 50% (2 of 4 resources recovered)
E5: Adjusted Alt 4 to remove site remediation
Social
S3: Adjusted metric to public exposure of sensitive social
areas (@ Post Point); comparison against current trips
Technical
T4: updated to include permitting quantity or duration, public
acceptance, operations, biosolids market/distribution
F1: Optimizes system value
. Provides balanced ROI using
TBL+ criteria over 50 year life.
F2: Affordability
. Consistent with long-term financial,
environmental, and social goals of wastewater utility
F3: Minimizes risk of end use market sensitivity
. Limits risk
or maximizes benefits from commodity market changes of
end use products.
Review of Economic Factors in TBL+
Brown and Caldwell
8
AACE International Class 4 Estimate Definition
Brown and Caldwell
9
AACE International Class 3 Estimate Definition
Brown and Caldwell
10
 
Comparative costs based planning level of design (1%-5%)
AACE Cost Estimating Class 4
Typical range: -15% to +50%
Construction costs include 40% contingency, escalation to mid-
point (2023), 8.7% sales tax
Project costs include 25% (eng/legal/admin) + land acquisition
+ 5% change order
Common Elements
Capital costs
Standby generator/ATS
Maintenance building
Influent screening upgrades
Digester gas flares
Cake loadout hopper
F1: Common Basis for Phase 1 Cost Estimating
Brown and Caldwell
11
O&M costs
+ Minor biosolids
end use coordination
+ Digester labor
- Incin O&M
Capital Costs
F1: Common Costs
O&M Costs
Brown and Caldwell
12
Capital Costs
Mesophilic digester, storage tank, gas
cleaning
Cogeneration/boiler
Site remediation
Miscellaneous site, piping, EI&C, general
conditions, Contractor OH&P
F1: Alt 1 Specific Costs
O&M Costs
$66/hr trucking/tipping fee to eastern
WA
Truck loading operator coordination (30
min per truck)
Cogeneration maintenance
Power generation credit
Polymer usage
Brown and Caldwell
13
Capital Costs
F1: Alt 1 Specific Costs
O&M Costs
Brown and Caldwell
14
Capital Costs
Mesophilic digester, storage tank, gas
cleaning
Dryer and 4 days storage
Site remediation
Miscellaneous site, piping, EI&C, general
conditions, Contractor OH&P
F1: Alt 2 Specific Costs
O&M Costs
Dryer operations – 0.5 FTE
$150/hr trucking/tipping fee within 100
miles to blending facility
Dryer energy use
Polymer usage
3 FTE for sale and admin
Brown and Caldwell
15
Capital Costs
F1: Alt 2 Specific Costs
O&M Costs
Brown and Caldwell
16
 
Capital Costs
TPAD digesters and blending tanks,
storage tank, gas cleaning
Cogeneration/boiler
Site remediation
Miscellaneous site, piping, EI&C, general
conditions, Contractor OH&P
Land acquisition for blending facility
Off-site blending facility with small admin
bldg., maintenance shop, raw material
storage, small rolling stock
F1: Alt 3 Specific Costs
O&M Costs
$150/hr trucking/tipping fee within 8
miles to City’s blending facility
Labor hours for TPAD digestion
Production labor and diesel
Cogeneration maintenance
Power generation credit
Polymer usage
3 FTE for sale and admin
Brown and Caldwell
17
Capital Costs
F1: Alt 3 Specific Costs
O&M Costs
Brown and Caldwell
18
Capital Costs
On-site pump station
8 mile sludge pump forcemain and 4
mile centrate return pipe
Land acquisition for solids and blending
facility
Off-site facilities
TPAD digesters and blending tanks, storage
tank, gas cleaning
Cogeneration/boiler
Centrate return pump station
Solids treatment building with relocated GBTs
and centrifuges and odor control
Off-site miscellaneous site, piping, EI&C,
general conditions, Contractor OH&P
Off-site blending facility with raw material
storage, small rolling stock
2,500 sf admin building; 2,500 sf maintenance
building
F1: Alt 4 Specific Costs
O&M Costs
Pump stations - energy and labor
Labor hours for TPAD digestion
Production labor and diesel
Cogeneration maintenance
Power generation credit
Polymer usage
3 FTE for sale and admin
Brown and Caldwell
19
Capital Costs
F1: Alt 4 Specific Costs
O&M Costs
Brown and Caldwell
20
F1: Summary of Costs
Brown and Caldwell
21
Comparative costs. Not for budgeting purposes.
2012 Biosolids Study Cost Comparison to Alt 2
Brown and Caldwell
22
Alt 2 construction cost: $92 mil
 
ROM impact range estimate
 
$2/month/$10M in capital
 
$0.25/month/$100k of on-going O&M
F2: Affordability
Brown and Caldwell
23
Comparative costs in $2023. Not for budgeting purposes.
Revision to sensitivity of O&M costs to energy purchase
price
Energy purchase price is approximately 30% of annual O&M
costs
F3: Minimizes risk of end use market sensitivity
Brown and Caldwell
24
Draft Scoring Summary with Financial criteria
Brown and Caldwell
25
undefined
Select Preferred Conceptual
Alternative
 
 
Brown and Caldwell
26
In a nutshell…
Brown and Caldwell
27
Alt 1A – Class B on-site, Compost off-site           Class A
(land application backup)
If Class A desired by the community as a local
option
Brown and Caldwell
28
Phasing in a Local Product
Brown and Caldwell
29
 
 
 
Phasing in a Local Product
Brown and Caldwell
30
 
 
 
Phasing in a Local Product
Brown and Caldwell
31
 
 
 
Phasing in a Local Product
Brown and Caldwell
32
 
 
 
Conceptual Alternatives
Brown and Caldwell
33
undefined
Project Cost Discussion
 
 
Brown and Caldwell
34
Scale of the Project – How to Manage Moving
Ahead?
Brown and Caldwell
35
Potential implications and considerations…
Phase 2 will develop a Project cost for the selected alternative
Interest in alternative/
really
 innovative technologies (i.e.,
revised pass/fail criteria) perceived to be less expensive
New incineration would likely within these ranges based on
2012 study information (to be confirmed)
“Do nothing” represents risk ($) and significant OM ($) (and
major capital project in near future anyway)
Peer review to validate direction
undefined
Next Steps
 
 
Brown and Caldwell
36
Next Steps
Brown and Caldwell
37
July 31 – Public Workshop
Summarize public feedback and how it was used
Summarize TBL+ results and selected alternative
Next Steps (Phase 2)
Council briefing
undefined
Preliminary Layouts
 
 
Brown and Caldwell
38
Conceptual Alternatives
Brown and Caldwell
39
Baseline:
Post Point
Today
Brown and Caldwell
40
Alternative 1:
Class B
Digestion,
Land
Application
Brown and Caldwell
41
Alternative 2:
Class B
Digestion +
Dryer, Dried
Fertilizer
Product
Brown and Caldwell
42
Alternative 3:
Class A
Digestion Onsite,
Soil Blend
Production
Offsite
Brown and Caldwell
43
Alternative 3: Class A Digestion Onsite, Soil
Blend Production Offsite
Brown and Caldwell
44
Alternative 4: Off-Site Class A Digestion and Soil
Blend Production
Brown and Caldwell
45
Future: Planning for Expansion
Brown and Caldwell
46
undefined
Preliminary SWEET/GHG Accounting
Results
 
 
Brown and Caldwell
47
SWEET Output
Major Assumptions:
Material dryness: Dewatered cake is 22% dry, dried product is 92% dry
Volatile solids destruction: Mesophilic is 58%, TPAD is 64%
Soil blend is 2:1:1 biosolids, sand, and sawdust (on a volume basis)
Trucks can carry 30 tons or 35 cubic yards of material (dried product bulk density is 60% of water)
Roundtrip trucking distances: 450 miles for Class B cake, 200 miles for dried product, 20 miles to offsite
facility, 20 miles for local distribution of soil blend
GHG Accounting
Major Assumptions:
Energy: 0.468 kg/kWh, 53 kg/MMBtu natural gas, 2.7 kg/liter diesel
Fertilizer offset: 4 kg/kg-N, 2 kg/kg-P
Carbon sequestration: 0.25 kg/kg-dry of biosolids
Brown and Caldwell
49
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City of Bellingham Biosolids Planning Core Team Meeting held on July 18, 2017, discussed various topics including site visit debrief, TBL+ scoring, project cost discussion, and next steps. The meeting agenda encompassed reviewing objectives, selecting conceptual alternatives, and assessing social, environmental, and technical factors. The team also reviewed biosolids programs in neighboring areas such as Tacoma, Sumner, Pierce County, and King County, along with changes in scoring factors since the last meeting.

  • Biosolids Planning
  • Bellingham
  • Core Team Meeting
  • TBL+ Scoring
  • Environmental Factors

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  1. City of Bellingham Biosolids Planning Core Team Meeting July 18, 2017

  2. Agenda Topic Topic Description Description Leader Leader Introduction (5 mins) Review agenda and meeting objectives Tadd Site Visit Debrief (15 mins) Discuss summary of takeaways and need for any additional visits Tadd TBL+ Scoring (90 minutes) Overview of TBL+ updates from last workshop Comparative Construction Costs Scoring of Financial Criteria Susanna Select Preferred Conceptual Alt (30 mins) Summary of scoring Project Phasing Class A vs. B Additional information/analysis needed? Tadd Project Cost Discussion (30 mins) Communication around the scale of the project Tadd Next Steps (20 mins) July 31 Public Workshop Council Briefing Phase 1 Tech Memo Tadd Brown and Caldwell 2

  3. July 31 July 31 Brown and Caldwell 3

  4. Site Visit Debrief Brown and Caldwell 4

  5. Area Biosolids Programs Tacoma Treated as a business $$$ Rely on word of mouth (master gardeners) for marketing Sumner Free product No advertising Pierce County Class A high-quality product (pellet from dryer) currently being stored Alderwood Class A from belt dryer currently disposed at Boulder Park King County GroCo compost program (Class A) 95% Class B LOOP program Lynden/Arlington Class B with Compost for Class A use around town Brown and Caldwell 5

  6. TBL+ Scoring Brown and Caldwell 6

  7. Social, Environmental, and Technical Factor Scoring Changes Since last Core Team Meeting Environmental E1: Adjusted GHG reduction for all alternatives E3: Adjusted Alt 2 to 50% (2 of 4 resources recovered) E5: Adjusted Alt 4 to remove site remediation Social S3: Adjusted metric to public exposure of sensitive social areas (@ Post Point); comparison against current trips Technical T4: updated to include permitting quantity or duration, public acceptance, operations, biosolids market/distribution Brown and Caldwell 7

  8. Review of Economic Factors in TBL+ F1: Optimizes system value F1: Optimizes system value. Provides balanced ROI using TBL+ criteria over 50 year life. F2: Affordability F2: Affordability. Consistent with long-term financial, environmental, and social goals of wastewater utility F3: Minimizes risk of end use market sensitivity F3: Minimizes risk of end use market sensitivity. Limits risk or maximizes benefits from commodity market changes of end use products. Brown and Caldwell 8

  9. F1: Common Basis for Phase 1 Cost Estimating Comparative costs based planning level of design (1%-5%) AACE Cost Estimating Class 4 Typical range: -15% to +50% Construction costs include 40% contingency, escalation to mid- point (2023), 8.7% sales tax Project costs include 25% (eng/legal/admin) + land acquisition + 5% change order Common Elements Common Elements Capital costs Standby generator/ATS Maintenance building Influent screening upgrades Digester gas flares Cake loadout hopper O&M costs + Minor biosolids end use coordination + Digester labor - Incin O&M Brown and Caldwell 11

  10. F1: Alt 1 Specific Costs Capital Costs O&M Costs Mesophilic digester, storage tank, gas cleaning Cogeneration/boiler Site remediation Miscellaneous site, piping, EI&C, general conditions, Contractor OH&P $66/hr trucking/tipping fee to eastern WA Truck loading operator coordination (30 min per truck) Cogeneration maintenance Power generation credit Polymer usage Brown and Caldwell 13

  11. F1: Alt 2 Specific Costs Capital Costs O&M Costs Mesophilic digester, storage tank, gas cleaning Dryer and 4 days storage Site remediation Miscellaneous site, piping, EI&C, general conditions, Contractor OH&P Dryer operations 0.5 FTE $150/hr trucking/tipping fee within 100 miles to blending facility Dryer energy use Polymer usage 3 FTE for sale and admin Brown and Caldwell 15

  12. F1: Alt 3 Specific Costs Capital Costs O&M Costs TPAD digesters and blending tanks, storage tank, gas cleaning Cogeneration/boiler Site remediation Miscellaneous site, piping, EI&C, general conditions, Contractor OH&P Land acquisition for blending facility Off-site blending facility with small admin bldg., maintenance shop, raw material storage, small rolling stock $150/hr trucking/tipping fee within 8 miles to City s blending facility Labor hours for TPAD digestion Production labor and diesel Cogeneration maintenance Power generation credit Polymer usage 3 FTE for sale and admin Brown and Caldwell 17

  13. F1: Alt 4 Specific Costs Capital Costs O&M Costs Pump stations - energy and labor Labor hours for TPAD digestion Production labor and diesel Cogeneration maintenance Power generation credit Polymer usage 3 FTE for sale and admin On-site pump station 8 mile sludge pump forcemain and 4 mile centrate return pipe Land acquisition for solids and blending facility Off-site facilities TPAD digesters and blending tanks, storage tank, gas cleaning Cogeneration/boiler Centrate return pump station Solids treatment building with relocated GBTs and centrifuges and odor control Off-site miscellaneous site, piping, EI&C, general conditions, Contractor OH&P Off-site blending facility with raw material storage, small rolling stock 2,500 sf admin building; 2,500 sf maintenance building Brown and Caldwell 19

  14. F1: Summary of Costs Alt 1 Alt 1 Alt 2 Alt 2 Alt 3 Alt 3 Alt 4 Alt 4 Capital (in 2023$) Construction Project $85 mil $111 mil $92 mil $119 mil $98 mil $129 mil $152 mil $198 mil Annual O&M $875k $1.4 mil $1.5 mil $1.4 mil 20-year NPW of Project Costs (in 2017$) $72.5 mil $83.5 mil $79.3 mil $116.6 mil Project Cost Project Cost r relative to highest score to highest score elative 100% 100% 85% 85% 91% 91% 39% 39% Comparative costs. Not for budgeting purposes. Brown and Caldwell 21

  15. F2: Affordability ROM impact range estimate $2/month/$10M in capital $0.25/month/$100k of on-going O&M Alt 1 Alt 1 Alt 2 Alt 2 Alt 3 Alt 3 Alt 4 Alt 4 Capital (in 2023$) Construction Project $85 mil $111 mil $92 mil $119 mil $98 mil $129 mil $152 mil $198 mil Annual O&M $875k $1.4 mil $1.5 mil $1.4 mil Rate Range for Project Costs $24.40/mo $27.40/mo $29.50/mo $43.10/mo Project Project impact r relative to highest elative to highest score score impact 100% 100% 85% 85% 91% 91% 39% 39% Comparative costs in $2023. Not for budgeting purposes. Brown and Caldwell 23

  16. F3: Minimizes risk of end use market sensitivity Revision to sensitivity of O&M costs to energy purchase price Energy purchase price is approximately 30% of annual O&M costs Alt 1 Alt 1 Alt 2 Alt 2 Alt 3 Alt 3 Alt 4 Alt 4 Net energy credit is approximately 20% of annual O&M costs with cogeneration Energy purchase price is approximately 30% of annual O&M costs Net energy credit is approximately 20% of annual O&M costs with cogeneration Net energy credit is approximately 20% of annual O&M costs with cogeneration Risk impact relative Risk impact relative to highest score to highest score 100% 100% 75% 75% 100% 100% 100% 100% Brown and Caldwell 24

  17. Draft Scoring Summary with Financial criteria Alt Alt 1 1 Alt 2 Alt 2 Alt 3 Alt 3 Alt 4 Alt 4 F1: Optimizes system value 100% 86% 89% 35% F2: Affordability 100% 85% 91% 39% F3: Minimizes risk of end use market sensitivity 100% 75% 100% 100% Brown and Caldwell 25

  18. Select Preferred Conceptual Alternative Brown and Caldwell 26

  19. In a nutshell Alternative Alternative 1 1 Class B on Class B on- -site, land app app Alternative 2 Alternative 2 Class B and Class B and Dryer on Alternative 3 Alternative 3 Class A on Class A on- -site, Tagro Tagro off off- -site Alternative Alternative 4 4 Class A and Class A and Tagro site site site, land Dryer on- -site site site, site Tagro off off- - Environmental 21.1 10.5 All recovered energy is being used by the dryer (high GHG emissions) 25.0 Lowest GHG emissions and energy usage 22.1 Social 21.9 21.7 20.9 21.5 Economic 25.0 Least costly to only produce Class B 20.4 23.4 14.9 Significantly higher costs associated with a full solids plant off-site Technical/ Functional 20.8 No off-site implementation complexity 16.0 Uses the majority of the remaining footprint at Post Point 17.1 18.3 Saves space at Post Point for liquids upgrades/ Avoids potential future satellite WWTP Total Total 88.8 88.8 Lowest cost and Lowest cost and least complex to least complex to implement implement (no Class A available locally) A available locally) 68.9 68.9 Worst environmental, Worst environmental, limits future expansion at limits future expansion at Post Point Post Point 86.1 86.1 Best Best environmental environmental and and competitive in competitive in all other criteria. all other criteria. 76.2 76.2 Most expensive, but best Most expensive, but best option for regional and option for regional and preserving space at Post preserving space at Post Point Point (no Class Brown and Caldwell 27

  20. If Class A desired by the community as a local option Alt 1A Class B on-site, Compost off-site Class A (land application backup) Brown and Caldwell 28

  21. Phasing in a Local Product Brown and Caldwell 29

  22. Phasing in a Local Product Brown and Caldwell 30

  23. Phasing in a Local Product Brown and Caldwell 31

  24. Phasing in a Local Product Brown and Caldwell 32

  25. Conceptual Alternatives Brown and Caldwell 33

  26. Project Cost Discussion Brown and Caldwell 34

  27. Scale of the Project How to Manage Moving Ahead? Overall Scale of the Project Overall Scale of the Project For Talking Purposes For Talking Purposes Construction $85-$150M $15-$30/month Project Planning Level Cost Estimate Planning Level Rate Impact $111-$198M $20-$38/month Potential implications and considerations Potential implications and considerations Phase 2 will develop a Project cost for the selected alternative Interest in alternative/really innovative technologies (i.e., revised pass/fail criteria) perceived to be less expensive New incineration would likely within these ranges based on 2012 study information (to be confirmed) Do nothing represents risk ($) and significant OM ($) (and major capital project in near future anyway) Peer review to validate direction Brown and Caldwell 35

  28. Next Steps Brown and Caldwell 36

  29. Next Steps July 31 Public Workshop Summarize public feedback and how it was used Summarize TBL+ results and selected alternative Next Steps (Phase 2) Council briefing Brown and Caldwell 37

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