John Deere Frontier BB4160 BB4166 BB4172 BB4178 BB4184 BB4196 BB4278 BB4284 BB4296 Box Blades Operator’s Manual Instant Download (Publication No. 5TL15537)

BOX BLADES BB4160 BB4178 BB4278 BB4166 BB4184 BB4284 BB4172 BB4196 BB4296 BB41/42_5TL15537_06/08

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manu- al instructions and safety rules. Make sure all items on the Dealer s Pre-Delivery and Delivery Check Lists in the Owner s/Operator s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration located on the Frontier website. TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet stan- dards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model:____________________________________ Date of Purchase:_________________ Serial Number: (see Safety Decal section for location)_______________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION,WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. DANGER Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. WARNING CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. IMPORTANT Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information. Introduction ii

TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7 DEALER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 12 PARTS CATALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 15 BOLT SIZE AND BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 WARRANTY FOR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Box Blade. Read it carefully. It furnishes infor- mation and instructions that will help you achieve years of dependable perfor- mance. your particular situation. The illustrations and data used in this manual were current at the time of print- ing. However, due to possible inline pro- duction changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. These instructions have been compiled from field experience and engineering data. Some information may be general in nature, due to unknown and varying oper- ating conditions. However, through expe- rience and these instructions, you should be able to develop procedures suitable to Throughout this manual, references are made to right and left direction. These are determined by standing behind the tractor facing the direction of forward travel. Table of Contents

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SPECIFICATIONS Model # BB4160 BB4166 BB4172 BB4178 BB4278 Tailgate Hinged, Floating Hinged, Floating Hinged, Floating Hinged, Floating Hinged, Floating Grading & Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Tractor Compatibility Category I iMatch Compatible Category I iMatch Compatible Category I iMatch Compatible Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Beam Type Beam Beam Beam Beam Beam Notched 4 Position Notched 4 Position Notched 4 Position Notched 4 Position Notched 4 Position Points Heat Treated Points Heat Treated Points Heat Treated Points Heat Treated Points Heat Treated Points Box Design Low Back Low Back Low Back Low Back High Back Hydraulic Opening Hydraulically Oper- Hydraulically Oper- Hydraulically Oper- Hydraulically Oper- Hydraulically Oper- Hydraulic Kit Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Capacity (cu. ft.) 21.8 24 26.2 28.3 32 Tractor HP 25 to 50 HP 25 to 50 HP 25 to 50 HP 50 to 90 HP 50 to 90 HP Cutting Edges (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (6) Replaceablev (6) Replaceable Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" (6) Replaceablev Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" (8) Replaceable Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" (8) Replaceable Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" Beam Size Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" 1/2" x 3/4" bar Beam Reinforcement 1/2" x 3/4" bar 1/2" x 3/4" bar 1/2" x 3/4" bar 1/2" x 3/4" bar 3/8" 3/8" 3/8" 1/2" 1/2" 60" 66" 72" 78" 78" Height 20" 20" 20" 20" 20" Front 26 Rear Depth 33" 33" 33" 33" 33" Hitch Type Category I iMatch Compatible Category I iMatch Compatible Category I iMatch Compatible Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Mast Design Welded 3/8" Plate Welded 3/8" Plate Welded 3/8" Plate Welded 1/2" Plate Welded 1/2" Plate Assembly/Set-Up Time 30 min 30 min 30 min 30 min 30 min Operating Weight 725 lbs. 772 lbs. 815 lbs. 1016 lbs. 1160 lbs. Shipping Weight 765 lbs. 812 lbs. 855 lbs. 1056 lbs. 1200 lbs. Moldboard 3/16"v 3/16" 3/16" 1/4" 1/4" Paint Color Green Green Green Green or Construction Yellow Green or Construction Yellow 1 Specifications

SPECIFICATIONS Model # BB4184 BB4284 BB4196 BB4296 Tailgate Hinged, Floating Hinged, Floating Hinged, Floating Hinged, Floating Grading & Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Fine, Precision Grading And Leveling Category I & 2 iMatch & Quick Coupler Compatible Tractor Compatibility Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Beam Type Notched 4 Position Notched 4 Position Notched 4 Position Notched 4 Position Points Heat Treated Points Heat Treated Points Heat Treated Points Heat Treated Points Box Design Low Back High Back Low Back High Back Hydraulic Opening Hydraulically Operated Hydraulically Operated Hydraulically Operated Hydraulically Operated Hydraulic Kit Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Pin Kit And Hydraulic Hose Kit Included Capacity (cu. ft.) 30.5 34.5 34.9 39.4 Tractor HP 50 to 90 HP 50 to 90 HP 50 to 90 HP 50 to 90 HP Cutting Edges (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (2) 1/2" x 6" reversible (8) Replaceable (8) Replaceable (8) Replaceable (8) Replaceable Beam Size Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" Main Beam 5" x 5" x 1/4" Shank Beam 5" x 5" x 1/4" Main Beam 4" x 4" x 1/4" Shank Beam 4" x 4" x 1/4" Main Beam 5" x 5" x 1/4" Shank Beam 5" x 5" x 1/4" Beam Reinforcement 1/2" x 3/4" bar 1/2" x 3/4" bar 1/2" x 3/4" bar 1/2" x 3/4" bar 1/2" 1/2" 1/2" 1/2" 84"" 84" 96" 96" Height 20" 20" Front 26 Rear 20" 20" Front 26 Rear Depth 33" 33" 33" 33" Hitch Type Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Category I & 2 iMatch & Quick Coupler Compatible Mast Design Welded 1/2" Plate Welded 1/2" Plate Welded 1/2" Plate Welded 1/2" Plate Assembly/Set-Up Time 30 min 30 min 30 min 30 min Operating Weight 1052 lbs. 1200 lbs. 1146 lbs. 1310 lbs. Shipping Weight 1092 lbs. 1240 lbs. 1186 lbs. 1350 lbs. Moldboard 1/4" 1/4" 1/4" 1/4" Paint Color Green or Construction Yellow Green or Construction Yellow Green or Construction Yellow Green or Construction Yellow Specifications 2

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Replace Decals Immediately If Damaged! 5TL15511C 5TL15511A 5TL15511B 5TL15511D 3 Safety Decals

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Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator s single careless act. ily penetrate skin and will cause serious injury or death. - sonnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of person- nel involved in the operation, transport, mainte- nance and storage of equipment. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY. PREPARATION It has been said The best safety device is an informed, careful operator. We ask you to be that kind of operator. TRAINING to avoid getting caught in moving parts.Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appro- priate. attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from selling dealer.) Failure to follow instructions or safety rules can result in serious injury or death. adjusted, and in good operating condition. - al and need assistance, see your dealer. operation and allows loads or equipment compo- nents to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment. of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instruc- tions. operate equipment. - age. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate mov able compo- nents through full operational range to check clearances. Replace any damaged hose immedi- ately. frequently with existing workers. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. into a high-pressure system it will burst the hose. Do not use a high-pressure hose in place of a low-pressure hose it is possible to rupture the valve. Safety Rules continued on next page. lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can eas- Safety Rules 4

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