Caterpillar Cat 416E BACKHOE LOADER (Prefix SHA) Service Repair Manual Instant Download

Service Repair Manual Model 416E BACKHOELOADER

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 1/3 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416E BACKHOE LOADER SHA Configuration: 416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02212927 Solenoid Valve (Transmission) - Remove SMCS - 5479-011-T3 Removal Procedure NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 2/3 Illustration 1 g01117096 1. Remove bolts (3), plate (2) and floor mat (1). Illustration 2 g01117100 Illustration 3 g01238043 2. Remove bolts (4) and place floorplate (5) to the side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

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416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 3/3 Illustration 4 g01117111 3. Remove cable straps (7) and (10). Disconnect harness assemblies (8) and (9). Remove four plugs and bolts (6). Remove solenoid valve (11). Repeat for the remaining two solenoid valves. Copyright 1993 - 2019 Caterpillar Inc. Wed Aug 28 18:47:40 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 1/2 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416E BACKHOE LOADER SHA Configuration: 416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02213642 Solenoid Valve (Transmission) - Install SMCS - 5479-012-T3 Installation Procedure Illustration 1 g01117111 1. Install solenoid valve (11). Connect harness assemblies (8) and (9). Install cable straps (7) and (10). Install four bolts (6) and plugs . Repeat for the remaining two solenoid valves. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 2/2 Illustration 2 g01238043 Illustration 3 g01117100 2. Move floorplate (5) into position and install bolts (4). Illustration 4 g01117096 3. Install floor mat (1). Install plate (2) and bolts (3). Copyright 1993 - 2019 Caterpillar Inc. Wed Aug 28 18:48:35 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 1/9 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416E BACKHOE LOADER SHA Configuration: 416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02489286 Transmission (Power Shift) - Remove SMCS - 3030-011-PM Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 180-3034 Repair Stand Set 4 8S-7615 Pin 2 4C-6486 Stand 2 B 8S-7641 Tube 2 8S-8048 Saddle 2 C 208-5040 Support Tube 1 D 1U-7505 Hydraulic Jack 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 2/9 Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. 1. Connect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock". 2. Connect the lock for the swing boom. Operation and Maintenance Manual, "Swing Lock Pin Control". 3. Connect the lock for the extendable stick. Refer to Operation and Maintenance Manual, "Extendable Stick Lock Control ". 4. Lower the bucket to the ground. Place the control for the bucket into the FLOAT position. 5. Drain the transmission oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Transmission Oil - Change". 6. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove". 7. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". Illustration 1 g01244146 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 3/9 Illustration 2 g01244145 8. Raise the machine so that the machine is level and 914 mm (36 inch) off of the floor. Install Tooling (A) and Tooling (B) under the machine. Illustration 3 g01244175 9. Install Tooling (A) and Tooling (C) in order to support the engine when the transmission is removed. Illustration 4 g01243334 10. Disconnect harness assemblies (1), (2), (3), (4), (5), (6), and (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 4/9 Illustration 5 g01243338 11. Disconnect harness assemblies (8), (9), and (10). Illustration 6 g01243656 12. Disconnect harness assembly (13). Remove nuts (12) and (14). Remove solenoids (11) and (15) and remove the plungers. Illustration 7 g01243838 13. Disconnect hose assembly (16) from the right side of the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 5/9 Illustration 8 g01243661 14. Disconnect hose assemblies (17), (18), (19), and (20). Note: Hose assemblies (19) and (20) will remain with the transmission. Illustration 9 g01243819 15. Remove bolts (21) and place filter assembly (22) to the side. Remove bolts (24) and place manifold assembly (23) to the side. Illustration 10 g01243665 16. Remove bolts (26) that retain transmission filler tube (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 6/9 Illustration 11 g01243666 17. Remove clip (27) that retains transmission filler tube (25). Place transmission filler tube (25) to the side. Illustration 12 g01243674 18. Disconnect hose assembly (28). Remove clamp (29) and remove hose (30) from the hydraulic oil tank. 19. Remove the transmission oil filter. Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 7/9 Illustration 13 g01243675 20. Attach Tooling (D) to transmission assembly (31). The weight of the transmission assembly (31) is approximately 255 kg (562 lb). Illustration 14 g01243826 21. Remove bolts (32) and cover (33). Remove bolts (34). Illustration 15 g01243827 22. Rotate flywheel (35) in order to remove bolts (36). Illustration 16 g01243966 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 8/9 23. Place a suitable cable strap (37) around drive plate (38) for the converter. Illustration 17 g01243880 Illustration 18 g01243894 24. Remove nuts (41) and (45). Remove bolts (42) and (46). Remove mounting bolts (39) and (44) and remove mounts (40) and (43) from each side of transmission assembly (31). Illustration 19 g01244138 25. Use Tooling (D) in order to remove transmission assembly (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 1/39 Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416E BACKHOE LOADER SHA Configuration: 416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWERED BY 3054C Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02557467 Transmission (Power Shift) - Disassemble SMCS - 3030-015-PM; 3066-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7502 Transmission Repair Stand 1 B 138-7575 Link Bracket 1 152-7085(1) Transmission Shaft Handler 1 C 189-0409 Shackle As 1 D 1P-0074 Slide Hammer Puller Gp 1 8H-0663 Bearing Puller Assembly 1 E 6V-3010 Puller Gp 1 126-7177 Puller Leg 1 F 1U-6405 Three Jaw Puller 1 G 152-7055 Spring Compressor 1 H 2P-8312 Retaining Ring Pliers 1 (1)CE Compliant Start By: https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 2/39 a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power Shift) - Remove". Note: The transmission will be disassembled in major components. The major components will then be disassembled. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g01244665 1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A). The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable strap (3) and remove torque converter (2). Illustration 2 g01244668 2. Remove hose assemblies (4) and coupler (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 3/39 Illustration 3 g01244669 Illustration 4 g01244704 3. Remove bolts (6) and plate (7). Remove gear (8). Illustration 5 g01245246 4. Remove bolts (9) and pump group (10). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 4/39 Illustration 6 g01245252 5. Remove seal (11). Illustration 7 g01245256 6. Remove lip seal (12) from pump group (10). Illustration 8 g01244672 7. Slide shaft (13) from the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 5/39 Illustration 9 g01244673 8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16). Illustration 10 g01245229 9. Remove valve groups (17) and (18). Illustration 11 g01245233 10. Remove O-ring seals (19) and (20) from valve group (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 6/39 Illustration 12 g01245238 11. Remove O-ring seals (21) and (22) from valve group (18). Illustration 13 g01244677 12. Remove bolts (23) and filter base assembly (24). Illustration 14 g01245242 13. Remove O-rings (25) from filter base assembly (24). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 7/39 Illustration 15 g01244675 14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket. Illustration 16 g01244674 15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28). Illustration 17 g01245260 16. Remove bolts (32) and cover (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 8/39 Illustration 18 g01245264 17. Remove O-ring seal (33). Illustration 19 g01245265 18. Remove screen (34). Illustration 20 g01244679 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWER... 9/39 Illustration 21 g01245137 19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in the slots of the transmission case in order to remove case assembly (35). Illustration 22 g01244690 20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube assemblies (37) and (38). 21. Remove any shims that may be present under each bearing cup. Record the measurements of shims in order to aid in the installation procedure. Illustration 23 g01244691 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 10/39 22. Remove front output shaft assembly (45). Illustration 24 g01280584 23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft (47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and input shaft (48) is approximately 61 kg (135 lb). Illustration 25 g01245326 24. Remove reverse shaft assembly (49). Illustration 26 g01245327 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 11/39 25. Use Tooling (D) in order to remove bearing cups (50). Illustration 27 g01245332 26. Remove lip seal (51). Illustration 28 g01245333 27. Remove tube assemblies (52). Output Shaft (Front) Illustration 29 g01245338 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 12/39 1. Remove ring (1). Illustration 30 g01245349 2. Use Tooling (E) in order to remove bearing cone (2). Illustration 31 g01245356 Illustration 32 g01245357 3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6), washer (5), and needle bearing (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 13/39 Illustration 33 g01245367 4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust bearing (9), and washer (8). Illustration 34 g01245370 5. Remove retaining ring (13) and end plate (14). Illustration 35 g01245376 6. Remove friction discs (15) and plates (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 14/39 Illustration 36 g01245374 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and use Tooling (H) in order to remove retaining ring (18). Illustration 37 g01245384 8. Remove spring assembly (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

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416E Backhoe Loader Single Tilt Center Pivot SHA00001-UP (MACHINE) POWE... 15/39 Illustration 38 g01245389 9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in order to remove piston assembly (19). Illustration 39 g01245392 10. Remove ring seal (20) and the O-ring seal from piston (19). Output Shaft (Rear) Illustration 40 g01245395 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2019/8/28

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