Solar Energy Generator Design Rendering and Prototype Details

Solar Energy Generator:
Design Rendering Description
Prototype system will be mounted in a pelican case with
battery and other peripherals.
Laser Cut Delrin Panel will cover all electronics and have
display, buttons and a rotary encoder mounted to it.
All front panel electronics will connect to the main PCB via a
wiring harness with 0.1” header pin connectors. Future
iterations will use JST connectors.
Souriau UTS circular connectors allow sealed external
connections to loads and sources.
Solar Energy Generator:
Front Panel Diagram
Pelican Case
Delrin Front Panel
OLED Display
Rotary Encoder
Momentary Push
Buttons
Solar Energy Generator:
Internal case layout
Pelican Case
Port A
Port B
Port C
Port D
PCB
5V Buck Module
LiFePO4
Battery
I2C/SPI Isolator
Port Connections
Souriau UTS 8 Pin connectors
Ports A and B: Solar Panel Input, Battery Voltage output
Ports C and D: Regulated 5V output, Battery Voltage output
All connectors share the same body, but different pin
locations are populated depending on function. Connection
something to the wrong port wont cause any damage.
Each port Contains locations for Panel+, Panel-, Battery V+,
Regulated V+, GND, Control, and pins for future expansion
with sensors and digital communication.
Programming
Buttons
Display
Power Stage
Gate Drive
Voltage +
Current
Sense
Voltage +
Current
Sense
MCU
Load
switch
relays
De bounce
12V, 5V,
3.3V, 1.8V
Regulators
Panel
Input
SPI, SCI,
GPIO
Battery
Terminal
Load
Output
2
Load
Output
1
Battery
Temp, I2C
Solar Energy Generator:
Final PCB Overview
Solar Energy Generator:
A Usage Scenario
Battery
Solar Panel
LED Lamp
Microcontroller,
Light sensor,
Wireless radio
Serial
Interface
Solar Energy Generator:
Final PCB 3D View
Slide Note
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Solar Energy Generator design includes a prototype system mounted in a Pelican case with various peripherals. The system features a Laser Cut Delrin Panel covering all electronics with display, buttons, and a rotary encoder. External connections are facilitated through Souriau UTS circular connectors. The system layout includes Port Connections and a detailed Final PCB Overview. Usage scenarios depict the integration of solar panels, batteries, and various sensors for efficient energy generation.

  • Solar Energy Generator
  • Design Rendering
  • Prototype System
  • Pelican Case
  • Electronics

Uploaded on Sep 11, 2024 | 0 Views


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  1. Solar Energy Generator: Design Rendering Description Prototype system will be mounted in a pelican case with battery and other peripherals. Laser Cut Delrin Panel will cover all electronics and have display, buttons and a rotary encoder mounted to it. All front panel electronics will connect to the main PCB via a wiring harness with 0.1 header pin connectors. Future iterations will use JST connectors. Souriau UTS circular connectors allow sealed external connections to loads and sources.

  2. Solar Energy Generator: Front Panel Diagram Pelican Case Delrin Front Panel OLED Display Select Select Rotary Encoder Display Display Load Load Back Back Enter Enter Momentary Push Buttons

  3. Solar Energy Generator: Internal case layout LiFePO4 Battery Pelican Case 5V Buck Module Port A Port C PCB Port B Port D I2C/SPI Isolator

  4. Port Connections Souriau UTS 8 Pin connectors Ports A and B: Solar Panel Input, Battery Voltage output Ports C and D: Regulated 5V output, Battery Voltage output All connectors share the same body, but different pin locations are populated depending on function. Connection something to the wrong port wont cause any damage. Each port Contains locations for Panel+, Panel-, Battery V+, Regulated V+, GND, Control, and pins for future expansion with sensors and digital communication.

  5. Solar Energy Generator: Final PCB Overview Power Stage Battery Terminal Panel Input Battery Temp, I2C Voltage + Current Sense Voltage + Current Sense Gate Drive Load Output 2 MCU 12V, 5V, 3.3V, 1.8V Regulators Load switch relays SPI, SCI, GPIO Load Output 1 De bounce Programming Buttons Display

  6. Solar Energy Generator: A Usage Scenario Solar Panel Battery Serial Interface Microcontroller, Light sensor, Wireless radio LED Lamp

  7. Solar Energy Generator: Final PCB 3D View

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