Reliability Functions in Data Analysis

 
Chapter Two
Reliability Function
Topic
s:
Unreliability Function
Reliability Function
Reliability Function Derivation Process
Exponential Distribution
Weibull Distribution
Normal Distribution
 
The reliability function can be derived using the definition
of the 
cumulative density function.
Note that the 
probability of an event happening by
time 
t
 
based on a continuous distribution given by 
f(x)
,
(or 
f(t)
 since our random variable of interest in 
life data
analysis
 is time) 
is given by
:
 
 
One could also equate this event to 
the probability of a unit
failing by time t
, since the event of interest in life data analysis
is the failure of an item.
 
Unreliability 
F
unction
 
Thi
s defines 
the 
unreliability function, 
Q(t)
, which
is the probability of failure
, or the probability that
the time-to-failure 
is in the region of 0 (or γ) and 
t
.
So, from the previous equation, we have:
 
In this situation, there are only two mutually exclusive
situations that can occur: success or failure.
Since reliability and unreliability are the probabilities of two
mutually exclusive states, the sum of these probabilities is
always equal to unity. So then:
 
 
Where 
R(t)
 is the reliability function
 
Reliability 
F
unction
 
Conversely, the 
pdf 
can be defined in terms of the
reliability function as:
 
 
The following figure illustrates the relationship between
the reliability function and 
the 
cdf
, or the unreliability
function.
 
 
Relationship between the Reliability 
Fu
nction & 
CD
F
 
We will illustrate the reliability function derivation
process with the exponential distribution.
The exponential distribution, the most basic and
widely used reliability prediction formula, models
machines with the constant failure rate, or the flat
section of the bathtub curve.
Most industrial machines spend most of their lives in
the constant failure rate, so it is widely applicable.
 
Reliability 
F
unction Derivation Process
 
The pdf of the exponential distribution is given by:
 
 
λ
 
=
 
F
a
i
l
u
r
e
 
r
a
t
e
 
(
1
/
M
T
B
F
,
 
o
r
 
1
/
M
T
T
F
)
t
 
=
 
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p
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r
a
t
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i
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,
 
l
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f
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,
 
o
r
 
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s
,
 
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m
i
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s
,
 
a
c
t
u
a
t
i
o
n
s
,
 
e
t
c
.
= base of the natural logarithms (2.718281828)
The exponential PDF represents a 
random occurrence over time
Hence, 
the reliability function for the exponential distribution
i
s
:
 
 
As 
λ 
 is decreased, the distribution is stretched out to
the right,
As 
 λ 
is increased, the distribution is pushed toward
the origin.
This distribution has no shape parameter as it has
only one shape, (i.e., the exponential, and the only
parameter it has is the failure rate, 
λ 
).
The location parameter, 
ϒ
, is zero.
 
The distribution starts at  t = 0 at the level of  f(t
= 0) = 
λ 
and decreases thereafter exponentially
and monotonically as  t increases, and is convex.
As , t approaches infinity, f(t) approaches zero.
The 
pdf
 can be thought of as a special case of
the Weibull 
pdf
 with
ϒ
 = 0 and 
β
 = 1  and .
 
Example
 
Operating optimum time 
when reliability target is 50%
 
The 2-parameter exponential pdf is given by:
T
h
e
 
2
-
P
a
r
a
m
e
t
e
r
 
E
x
p
o
n
e
n
t
i
a
l
 
D
i
s
t
r
i
b
u
t
i
o
n
 
Where 
ϒ
  is the location parameter.
The location parameter, 
ϒ
 , if positive, shifts the beginning of the distribution by a
distance of  to the right of the origin, signifying that the chance failures start to
occur only after  hours of operation, and cannot occur before
The scale parameter is
The exponential 
pdf
 has no shape parameter, as it has only one shape.
The distribution starts at t=
ϒ
 at the level of f(t=
ϒ 
) = 
λ
  and decreases thereafter
exponentially and monotonically as t increases beyond 
ϒ 
  and is convex.
As , t approaches infinity, f(t) approaches zero.
 
N
o
t
e
 
t
h
a
t
 
w
h
e
n
 
 
ϒ
 
=
 
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,
 
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i
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i
o
n
s
 
Different other distributions exist, such as the Weibull,
normal, etc., and each one of them has a predefined
 f(t)
.
These distributions were formulated by statisticians,
mathematicians and/or engineers to mathematically
model or represent certain behavior.
For example, the Weibull distribution was formulated
by Walloddi Weibull and thus it bears his name.
Some distributions tend to better represent life data
and are most commonly referred to as lifetime
distributions.
 
However, the exponential distribution and
the Weibull distribution are the two most
widely applied distributions to reliability
engineering.
 
For the derivation of the reliability functions for
other distributions, including the Weibull, normal
and lognormal, see 
ReliaSoft's Life Data Analysis
Online
at 
http://reliawiki.org/index.php/Life_Data_Analysis
_Reference_Book
.
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Reliability functions play a crucial role in data analysis, providing insights into the probability of success or failure over time. This chapter delves into topics like unreliability functions, derivation processes for reliability functions using distributions like exponential, Weibull, and normal. Learn how to define unreliability and reliability functions, their relationship, and the derivation process with the exponential distribution.

  • Reliability Functions
  • Data Analysis
  • Exponential Distribution
  • Weibull Distribution
  • Normal Distribution

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  1. Chapter Two Reliability Function Topics: Unreliability Function Reliability Function Reliability Function Derivation Process Exponential Distribution Weibull Distribution Normal Distribution

  2. Unreliability Function The reliability function can be derived using the definition of the cumulative density function. Note that the probability of an event happening by time t based on a continuous distribution given by f(x), (or f(t) since our random variable of interest in life data analysis is time) is given by: One could also equate this event to the probability of a unit failing by time t, since the event of interest in life data analysis is the failure of an item.

  3. This defines the unreliability function, Q(t), which is the probability of failure, or the probability that the time-to-failure is in the region of 0 (or ) and t. So, from the previous equation, we have:

  4. Reliability Function In this situation, there are only two mutually exclusive situations that can occur: success or failure. Since reliability and unreliability are the probabilities of two mutually exclusive states, the sum of these probabilities is always equal to unity. So then: Where R(t) is the reliability function

  5. Conversely, the pdf can be defined in terms of the reliability function as:

  6. Relationship between the Reliability Function & CDF The following figure illustrates the relationship between the reliability function and the cdf, or the unreliability function.

  7. Reliability Function Derivation Process We will illustrate the reliability function derivation process with the exponential distribution. The exponential distribution, the most basic and widely used reliability prediction formula, models machines with the constant failure rate, or the flat section of the bathtub curve. Most industrial machines spend most of their lives in the constant failure rate, so it is widely applicable.

  8. The pdf of the exponential distribution is given by: = Failure rate (1/MTBF, or 1/MTTF) t = operating time, life, or age, in hours, cycles, miles, actuations, etc. e = base of the natural logarithms (2.718281828) The exponential PDF represents a random occurrence over time Hence, the reliability function for the exponential distribution is:

  9. As is decreased, the distribution is stretched out to the right, As is increased, the distribution is pushed toward the origin. This distribution has no shape parameter as it has only one shape, (i.e., the exponential, and the only parameter it has is the failure rate, ). The location parameter, , is zero.

  10. The distribution starts at t = 0 at the level of f(t = 0) = and decreases thereafter exponentially and monotonically as t increases, and is convex. As , t approaches infinity, f(t) approaches zero. The pdf can be thought of as a special case of the Weibull pdf with = 0 and = 1 and .

  11. Example Following time to failures of an item are exponentially distributed: 75, 100, 70, 130, and 125 (in hours) Calculate the reliability of the item for an operating period of 100 hours Solution R(t) = ? ? t = period of operation ? = failure rate

  12. ? ? = ???? MTBF = ??+???+??+???+??? = 100 ? ? ? = ??? = 0.01 R(100) = ? ?.?? ??? = 0.37 F(t) = 1- R(t) = ? 0.37 = 0.67

  13. Operating optimum time when reliability target is 50% R(t) = ? ?? 0.5 = ? ?.??? ln0.5 = ??? ?.??? ln0.5 = ?.??? t =-?? ?.? ?.?? = ?.??? ?.?? = 69.3 hours

  14. Required MTBF when reliability target is fixed at 50% for an operating time of 100 hours Solution R(t) = ? ?? 0.5 = ? ???? ? = 0.00693 ???? = ? ? ? = ?.????? = 144.3 hours

  15. The 2-Parameter Exponential Distribution The 2-parameter exponential pdf is given by: Where is the location parameter. The location parameter, , if positive, shifts the beginning of the distribution by a distance of to the right of the origin, signifying that the chance failures start to occur only after hours of operation, and cannot occur before The scale parameter is The exponential pdf has no shape parameter, as it has only one shape. The distribution starts at t= at the level of f(t= ) = and decreases thereafter exponentially and monotonically as t increases beyond and is convex. As , t approaches infinity, f(t) approaches zero.

  16. The Mean or MTTF The mean, or mean time to failure (MTTF) is given by: Note that when = 0, the MTTF is the inverse of the exponential distribution's constant failure rate. This is only true for the exponential distribution. Most other distributions do not have a constant failure rate. Consequently, the inverse relationship between failure rate and MTTF does not hold for these other distributions

  17. Different other distributions exist, such as the Weibull, normal, etc., and each one of them has a predefined f(t). These distributions were formulated by statisticians, mathematicians and/or engineers to mathematically model or represent certain behavior. For example, the Weibull distribution was formulated by Walloddi Weibull and thus it bears his name. Some distributions tend to better represent life data and are most commonly referred to as lifetime distributions.

  18. However, the exponential distribution and the Weibull distribution are the two most widely applied distributions to reliability engineering.

  19. For the derivation of the reliability functions for other distributions, including the Weibull, normal and lognormal, see ReliaSoft's Life Data Analysis Online at http://reliawiki.org/index.php/Life_Data_Analysis _Reference_Book.

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