JOHN DEERE 5220 TRACTOR Service Repair Manual Instant Download (TM2048)
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5220, 5320, 5420, and 5520 Tractor Repair TECHNICAL MANUAL 5220, 5320, 5420, and 5520 Tractor Repair TM2048 15MAR02 (ENGLISH) For complete service information also see: 5220, 5320, 5420, and 5520 Tractor Operation and Test . . . . . . . . . . . . . . . . . . . . Component Technical Manual 4045 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Technical Manual 4045 Mechanical Fuel System . . . . . . . . . . . . . . . . Component Technical Manual 3029 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternators and Starting Motors. . . . . . . . . . TM2049 CTM104 CTM207 CTM125 CTM77 John Deere Augusta Works LITHO IN U.S.A.
Introduction Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. DX,TMIFC 19 29SEP98 1/1 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=2
Contents 10 Group 10 Rockshaft Group 15 Selective Control Valve Group 20 Hydraulic Mid Mount Control Valve SECTION 10 General Information Group 05 Safety Group 10 General Specifications Group 20 Fuel and Lubricants Group 25 Serial Number Locations Group 30 Features and Accessories SECTION 80 Miscellaneous Repair Group 05 Front Axle 2WD Group 10 Wheels Group 15 3-Point Hitch Group 20 Fenders 20 SECTION 20 Engine Repair Group 05 Engine Group 10 Cooling System SECTION 90 Operator Station Repair Group 05 Seat and Support Group 06 Control Console and Panel Group 10 ROLL-GARD Group 15 Cab Components Group 16 Isolated Open Operator Station Components Group 20 Air Conditioning System Group 25 Heating System 30 SECTION 30 Fuel and Air Repair Group 05 Fuel System Group 10 Air Intake System Group 15 Speed Control Linkage 40 SECTION 40 Electrical Repair Group 05 Battery, Starter and Alternator Group 10 Electrical System Components Group 15 Wiring Harness 50 SECTION 50 Power Train Repair Group 05 Clutch Housing Group 10 Clutch Assembly CollarShift/SyncShuttle Transmissions Group 11 Clutch Assembly PowrReverser Transmission Group 12 PowrReverser Group 15 CollarShift/SyncShuttle Transmission Group 16 PowrReverser Transmission Group 20 Rear PTO Drive Shaft Group 25 Differential Group 30 Final Drives Group 31 Hi-Crop Final Drives Group 35 Mechanical Front Wheel Drive Group 40 Creeper Assembly 60 70 80 SECTION 60 Steering and Brake Repair Group 05 Steering Repair Group 10 Brake Repair SECTION 70 Hydraulic Repair Group 05 Hydraulic Pump and Filter Group 06 Hydraulic Oil Cooler 90 All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. INDX COPYRIGHT 2002 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual i TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=1
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Contents 10 20 30 40 50 60 70 80 90 INDX ii TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=2
10 Section 10 General Information Contents Page Page Group 05 Safety . . . . . . . . . . . . . . . . . . . . . .10-05-1 Group 25 Serial Number Locations Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . .10-25-1 Product Identification Number Location. . . . . . .10-25-1 Engine Serial Number Location. . . . . . . . . . . . .10-25-1 Fuel Injection Pump Serial Number Location. . .10-25-1 Alternator Serial Number Location. . . . . . . . . . .10-25-2 Power Steering Valve Serial Number Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-25-2 Starter Serial Number Location . . . . . . . . . . . . .10-25-2 Transmission Serial Number Location. . . . . . . .10-25-2 Front Axle (2WD) Serial Number Location. . . . .10-25-3 Mechanical Front Wheel Drive (MFWD) Serial Number Location . . . . . . . . . . . . . . . . . . . . . .10-25-3 Air Conditioning Compressor Serial Number Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-25-3 Group 10 General Specifications Machine Specifications 5220 and 5320. . . . . . .10-10-1 Machine Specifications 5420 and 5520. . . . . . .10-10-6 Collar Shift and SyncShuttle Transmission Ground Speed Estimates. . . .10-10-11 Collar Shift and SyncShuttle Creeper Transmissions Ground Speed Estimates . . .10-10-12 PowrReverser Transmission Ground Speed Estimates. . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-13 PowrReverser Creeper Transmissions Ground Speed Estimates. . . . . . . . . . . . . . .10-10-14 Correction Factors for Other Tire Sizes. . . . . .10-10-15 Machine Dimensions (Straddle Mount) . . . . . .10-10-16 Machine Dimensions (5520 Series Hi-Crop Straddle Mount). . . . . . . . . . . . . . . . . . . . . .10-10-18 Machine Dimensions (Isolated Open Operator Station) . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-19 Machine Dimensions (Cab) . . . . . . . . . . . . . . .10-10-21 Repair Specifications. . . . . . . . . . . . . . . . . . . .10-10-23 Service Recommendations for O-Ring Boss Fittings . . . . . . . . . . . . . . . . . . . . . . . .10-10-35 Service Recommendations for Flat Face O-Ring Seal Fittings. . . . . . . . . . . . . . . . . . .10-10-37 Metric Cap Screw Torque Values Grade 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-38 Metric Bolt and Cap Screw Torque Values . . .10-10-39 Unified Inch Bolt and Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10-40 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . .10-10-41 Group 30 Features and Accessories Features and Accessories. . . . . . . . . . . . . . . . .10-30-1 Standard Features Straddle Mount and Isolated Open Operator Station Tractors . . . .10-30-2 Standard Features Cab Tractor. . . . . . . . . . . .10-30-4 Standard Features 5520 Hi-Crop Straddle Mount Tractors . . . . . . . . . . . . . . . . . . . . . . .10-30-5 Standard Features 5220 through 5520 . . . . . .10-30-6 Factory Installed Optional Equipment (5220 5520). . . . . . . . . . . . . . . . . . . . . . . . .10-30-7 Field Installed Optional Kits and Accessories 5220 through 5520 . . . . . . . . .10-30-8 Group 20 Fuel and Lubricants Diesel Fuel Specifications . . . . . . . . . . . . . . . . .10-20-1 Storing Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-1 Do Not Use Galvanized Containers. . . . . . . . . .10-20-2 Fill Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-3 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . .10-20-4 Diesel Engine Coolant. . . . . . . . . . . . . . . . . . . .10-20-5 Liquid Coolant Conditioner . . . . . . . . . . . . . . . .10-20-6 Transmission and Hydraulic Oil. . . . . . . . . . . . .10-20-7 MFWD Gear Oil . . . . . . . . . . . . . . . . . . . . . . . .10-20-8 Grease (Specific Application) . . . . . . . . . . . . . .10-20-8 Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-9 Alternative and Synthetic Lubricants . . . . . . . .10-20-10 Lubricant Storage . . . . . . . . . . . . . . . . . . . . . .10-20-10 10-1 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=1
Contents 10 10-2 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=2
Group 05 Safety 10 05 1 Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UN 07DEC88 T81389 DX,ALERT 19 29SEP98 1/1 Understand Signal Words A signal word DANGER, WARNING, or CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual. 19 30SEP88 TS187 DX,SIGNAL 19 03MAR93 1/1 Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. UN 23AUG88 Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. TS201 Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer. DX,READ 19 03MAR93 1/1 10-05-1 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=7
Safety 10 05 Handle Fluids Safely Avoid Fires 2 When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. UN 23AUG88 Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. TS227 DX,FLAME 19 29SEP98 1/1 Prevent Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. UN 23AUG88 Do not charge a frozen battery; it may explode. Warm battery to 16 C (60 F). TS204 DX,SPARKS 19 03MAR93 1/1 Prepare for Emergencies Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. UN 23AUG88 TS291 DX,FIRE2 19 03MAR93 1/1 10-05-2 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=8
Safety 10 05 3 Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15 30 minutes. Get medical attention immediately. UN 23AUG88 If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately. TS203 DX,POISON 19 21APR93 1/1 Service Cooling System Safely Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. UN 23AUG88 TS281 DX,RCAP 19 04JUN90 1/1 10-05-3 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=9
Safety 10 05 Handle Chemical Products Safely 4 Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. UN 26NOV90 A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. TS1132 Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDS s on chemical products used with John Deere equipment.) DX,MSDS,NA 19 03MAR93 1/1 Avoid High-Pressure Fluids Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. UN 23AUG88 Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. X9811 If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. DX,FLUID 19 03MAR93 1/1 10-05-4 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=10
Safety 10 05 5 Park Machine Safely Before working on the machine: Lower all equipment to the ground. Shift transmission to PARK. Engage park brake if equipped. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station. UN 24MAY89 TS230 CED,OUO1085,7 19 26JUL00 1/1 Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. UN 23AUG88 Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. TS229 CED,OUO1085,8 19 26JUL00 1/1 Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. UN 23AUG88 Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. TS206 Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. DX,WEAR 19 10SEP90 1/1 10-05-5 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=11
Safety 10 05 Work in Clean Area 6 Before starting a job: Clean work area and machine. Make sure you have all necessary tools to do your job. Have the right parts on hand. Read all instructions thoroughly; do not attempt shortcuts. UN 18OCT88 T6642EJ DX,CLEAN 19 04JUN90 1/1 Service Machines Safely Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. UN 23AUG88 Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts. TS228 DX,LOOSE 19 04JUN90 1/1 Work in Ventilated Area Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. UN 23AUG88 If you do not have an exhaust pipe extension, open the doors and get outside air into the area TS220 DX,AIR 19 17FEB99 1/1 Illuminate Work Area Safely Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. UN 23AUG88 TS223 DX,LIGHT 19 04JUN90 1/1 10-05-6 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=12
Safety 10 05 7 Replace Safety Signs Replace missing or damaged safety signs. See the machine operator s manual for correct safety sign placement. UN 23AUG88 TS201 DX,SIGNS1 19 04JUN90 1/1 Use Proper Lifting Equipment Lifting heavy components incorrectly can cause severe injury or machine damage. Follow recommended procedure for removal and installation of components in the manual. UN 23AUG88 TS226 DX,LIFT 19 04JUN90 1/1 Keep ROPS Installed Properly Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque. UN 23AUG88 The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused. TS212 DX,ROPS3 19 03MAR93 1/1 10-05-7 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=13
Safety 10 05 Service Tires Safely 8 Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. UN 23AUG88 TS211 DX,RIM 19 24AUG90 1/1 Avoid Harmful Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated. UN 23AUG88 TS220 Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area. DX,DUST 19 15MAR91 1/1 10-05-8 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=14
Safety 10 05 9 Avoid Heating Near Pressurized Fluid Lines Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area. UN 15MAY90 TS953 DX,TORCH 19 03MAR93 1/1 Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. UN 23AUG88 Remove paint before heating: Remove paint a minimum of 76 mm (3 in.) from area to be affected by heating. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. TS220 Do all work in an area that is ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly. DX,PAINT 19 03MAR93 1/1 10-05-9 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=15
Safety 10 05 10 Use Proper Tools Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. UN 08NOV89 For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. TS779 Use only service parts meeting John Deere specifications. DX,REPAIR 19 17FEB99 1/1 Dispose of Waste Properly Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. UN 26NOV90 Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. TS1133 Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earth s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer. DX,DRAIN 19 03MAR93 1/1 10-05-10 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=16
Safety 10 05 11 Live With Safety Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. 19 07OCT88 TS231 DX,LIVE 19 25SEP92 1/1 10-05-11 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=17
Safety 10 05 12 10-05-12 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=18
Group 10 General Specifications 10 10 1 Machine Specifications 5220 and 5320 NOTE: Specifications and design subject to change without notice. 5220 Tractor Item Measurement Specification Engine Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff John Deere Diesel PE3029DLV53 Natural 40 kW (53 hp) 2400 rpm 1600 2400 rpm 3 2.9 L (179 cu in.) 106 x 110 mm (4.19 x 4.33 in.) 17.8:1 2625 25 rpm 825 25 rpm Air Intake Heater (Optional) 1-2-3 18 BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch Fuel System Type Injection Pump Type Direct Injection Rotary w/Electric Shutoff Electrical System Type Battery Size Alternator Without Cab Alternator With Cab 12 Volt 950 Cold Cranking Amps 40 Amp 60 Amp OUO1023,0000316 19 26FEB02 1/5 Continued on next page 10-10-1 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=19
General Specifications 10 10 Item Measurement Specification 2 Drive Train Transmission Type CollarShift (Standard) SyncShuttle (Optional) SyncShuttle with Shiftable 540/540E PTO (Optional) PowrReverser (Optional) 9 Forward, 3 Reverse (SyncShuttle ) 12 Forward, 12 Reverse (PowrReverser ) Planetary Dual, Dry Multi-Disk, Wet (PowrReverser ) Number of Speeds Final Drive Clutch Steering/Brakes Steering Brakes Hydrostatic Power Wet Disk Self-Equalizing Self-Adjusting Hydraulic System Type Working Pressure Open Center 18,995 19,695 kPa (190 197 bar) (2,755 2,855 psi) Tandem Gear (68.8 L/min 18.2 gpm) 1530 kg (3374 lb) Pump Type Capacity Hitch Lift Capacity at 610 mm (24 in.) Behind Hitch Balls Lift Control Type Position and Depth OUO1023,0000316 19 26FEB02 2/5 Continued on next page 10-10-2 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=20
General Specifications 10 10 3 Item Measurement Specification Rear PTO1 Type Horsepower (Standard Mode) Speed (540 Standard Mode) @ 2400 rpm Engine Speed Speed (540E Economy Mode) @ 1700 rpm Engine Speed Fully Independent 34 kW (45 hp) 540 rpm 540 rpm Capacities Fuel Tank (Straddle Mount) Fuel Tank (Isolated Open Operator Station and Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System 68 L (18 gal) 102.2 L (27 gal) 9.5 L (10 qt) 8.5 L (9 qt) With CollarShift or SyncShuttle Transmission 38 L (10 gal) With PowrReverser Transmission 43.5 L (11.5 gal) 0.6 L (0.63 qt) 5 L (5.3 qt) MFWD Wheel Hubs MFWD Differential Housing 1540E Economy Mode available only on SyncSuttle Transmission. OUO1023,0000316 19 26FEB02 3/5 Continued on next page 10-10-3 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=21
General Specifications 10 10 5320 Tractor 4 Item Measurement Specification Engine Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff John Deere Diesel PE3029TLV52 Turbocharged 48 kW (64 hp) 2400 rpm 1600 2400 rpm 3 2.9 L (179 cu in.) 106 x 110 mm (4.19 x 4.33 in.) 17.8:1 2625 25 rpm 825 25 rpm Air Heater (Optional) 1-2-3 7 BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch Fuel System Type Injection Pump Type Direct Injection Rotary w/Electric Shutoff Electrical System Type Battery Size Alternator Without Cab Alternator With Cab 12 Volt 950 Cold Cranking Amps 40 Amp 60 Amp Drive Train Transmission Type CollarShift (Standard) SyncShuttle (Optional) SyncShuttle with Shiftable 540/540E PTO (Optional) PowrReverser (Optional) 9 Forward, 3 Reverse (SyncShuttle ) 12 Forward, 12 Reverse (PowrReverser ) Planetary Dual, Dry Multi-Disk, Wet (PowrReverser ) Number of Speeds Final Drive Clutch OUO1023,0000316 19 26FEB02 4/5 Continued on next page 10-10-4 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=22
General Specifications 10 10 5 Item Measurement Specification Steering/Brakes Steering Brakes Hydrostatic Power Wet Disk Self-Equalizing Self-Adjusting Hydraulic System Type Working Pressure Open Center 18,995 19,685 kPa (190 197 bar) (2,755 2,855 psi) Tandem Gear 68.8 L/min (18.2 gpm) 1530 kg (3374 lb) Pump Type Capacity Hitch Lift Capacity at 610 mm (24 in.) Behind Hitch Balls Lift Control Type Position and Depth Rear PTO2 Type Horsepower (Standard Mode) Speed (540 Standard Mode) @ 2400 rpm Engine Speed Speed (540E Economy Mode) @ 1700 rpm Engine Speed Fully Independent 41 kW (55 hp) 540 rpm 540 rpm Capacities Fuel Tank (Straddle Mount) Fuel Tank (Isolated Open Operator Station and Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System 68 L (18 gal) 102.2 L (27 gal) 9.5 L (10 qt) 8.5 L (9 qt) With CollarShift or SyncShuttle Transmission 38 L (10 gal) With PowrReverser Transmission 43.5 L (11.5 gal) 0.6 L (0.63 qt) 5 L (5.3 qt) MFWD Wheel Hubs MFWD Differential Housing 2540E Economy Mode available only on SyncShuttle Transmission. OUO1023,0000316 19 26FEB02 5/5 10-10-5 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=23
General Specifications 10 10 Machine Specifications 5420 and 5520 6 NOTE: Specifications and design subject to change without notice. 5420 Tractor Item Measurement Specification Engine Make Type Model Aspiration Horsepower Rated Engine Speed Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff John Deere Diesel PE4045DLV51 Natural 60 kW (81 hp) 2400 rpm 4 4.5 L (274 cu in.) 106.5 x 127 mm (4.19 x 5.00 in.) 17.6:1 2625 25 rpm 825 25 rpm Air Heater (Optional) 1-3-4-2 9 BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch Fuel System Type Injection Pump Type Direct Injection Rotary w/Electric Shutoff Electrical System Type Battery Size Alternator Without Cab Alternator With Cab 12 Volt 950 Cold Cranking Amps 40 Amp 65 Amp OUO1089,0000223 19 25FEB02 1/5 Continued on next page 10-10-6 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=24
General Specifications 10 10 7 Item Measurement Specification Drive Train Transmission Type CollarShift SyncShuttle (Optional) SyncShuttle with Shiftable 540/540E PTO (Optional) PowrReverser (Optional) 9 Forward, 3 Reverse (SyncShuttle ) 12 Forward, 12 Reverse (PowrReverser ) Planetary Dual, Dry Multi-Disk, Wet (PowrReverser ) Number of Speeds Final Drive Clutch Steering/Brakes Steering Brakes Hydrostatic Power Wet Disk Self-Equalizing Self-Adjusting Hydraulic System Type Working Pressure Open Center 18,995 19,685 kPa (190 197 bar) (2,755 2,855 psi) Tandem Gear 85 L/min (22.5 gpm) 1530 kg (3374 lb) Pump Type Capacity Hitch Lift Capacity at 610 mm (24 in.) Behind Hitch Balls Lift Control Type Position and Depth OUO1089,0000223 19 25FEB02 2/5 Continued on next page 10-10-7 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=25
General Specifications 10 10 Item Measurement Specification 8 Rear PTO1 Type Horsepower Speed (540 Standard Mode) @ 2400 rpm Engine Speed Speed (540E Economy Mode) @ 1700 rpm Engine Speed Fully Independent 48 kW (65 hp) 540 rpm 540 rpm Capacities Fuel Tank (Straddle Mount) Fuel Tank (Isolated Open Operator Station and Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System 68 L (18 gal) 102.2 L (27 gal) 10.8 L (11.4 qt) 8.5 L (9 qt) With CollarShift or SyncShuttle Transmission 38 L (10 gal) With PowrReverser Transmission 43.5 L (11.5 gal) 0.6 L (0.63 qt) 5 L (5.3 U.S. qt) MFWD Wheel Hubs MFWD Axle Housing 5520 Tractor Item Measurement Specification Engine Make Type Model Aspiration Horsepower Rated Engine Speed Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff John Deere Diesel PE4045TLV51 Turbocharged 66 kW (89 hp) 2400 rpm 4 4.5 L (274 cu in.) 106 x 127 mm (4.19 x 5.00 in.) 17.0:1 2625 25 rpm 825 25 rpm Air Heater (Optional) 1-3-4-2 8 BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch 1Economy Mode available only on SyncShuttle Transmission. OUO1089,0000223 19 25FEB02 3/5 Continued on next page 10-10-8 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=26
General Specifications 10 10 9 Item Measurement Specification Fuel System Type Injection Pump Type Direct Injection Rotary w/Electric Shutoff Electrical System Type Battery Size Alternator Without Cab Alternator With Cab 12 Volt 950 Cold Cranking Amps 40 Amp 65 Amp Drive Train Transmission Type CollarShift (Standard) SyncShuttle (Optional) SyncShuttle with Shiftable 540/540E PTO (Optional) PowrReverser (Optional) 9 Forward, 3 Reverse (SyncShuttle ) 12 Forward, 12 Reverse (PowrReverser ) Planetary Gear Case Dual, Dry Multi-Disk, Wet (PowrReverser ) Number of Speeds Final Drive Final Drive (Hi-Crop Drop Axle) Clutch Steering/Brakes Steering Brakes Hydrostatic Power Wet Disk Self-Equalizing Self-Adjusting Hydraulic System Type Working Pressure Open Center 18,995 19,685 kPa (190 197 bar) (2,755 2,855 psi) Tandem Gear 85 L/min (22.5 gpm) 1530 kg (3374 lb) Pump Type Capacity Hitch Lift Capacity at 610 mm (24 in.) Behind Hitch Balls Lift Control Type Position and Depth OUO1089,0000223 19 25FEB02 4/5 Continued on next page 10-10-9 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=27
General Specifications 10 10 10 Item Measurement Specification Rear PTO1 Type Horsepower Speed (540 Standard Mode) @ 2400 rpm Engine Speed Speed (540E Economy Mode) @ 1700 rpm Engine Speed Fully Independent 56 kW (75 hp) 540 rpm 540 rpm Capacities Fuel Tank (Straddle Mount) Fuel Tank (Isolated Open Operator Station and Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System (With Standard Rear Axle) 83 L (22 gal) 102.2 L (27 gal) 10.8 L (11.4 qt) 8.5 L (9 qt) With CollarShift or SyncShuttle Transmission 38 L (10 gal) With PowrReverser Transmission 43.5 L (11.5 gal) Hydraulic System (With Hi-Crop Drop CollarShift or SyncShuttle Axle) Transmission 64 L (17 gal) PowrReverser Transmission 70 L (18.5 gal) 0.6 L (0.63 qt) 5 L (5.3 qt) MFWD Wheel Hubs MFWD Axle Housing 1Economy Mode available only on SyncShuttle Transmission. OUO1089,0000223 19 25FEB02 5/5 10-10-10 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=28
General Specifications 10 10 11 Collar Shift and SyncShuttle Transmission Ground Speed Estimates Speeds are calculated using 16.9-30, R1 rear tires. To calculate ground speeds for tractors equipped with rear tires other than 16.9-30, R1 tires, see Correction Factors for Other Tire Sizes in this section. Operating Range-Forward (1600 to 2400 Engine RPM) Gear mph km/h A 1 0.85 1.28 1.37 2.06 A 2 1.23 1.85 1.98 2.97 A 3 1.68 2.52 2.70 4.05 B 1 2.01 3.02 3.24 4.86 B 2 2.91 4.36 4.68 7.02 B 3 3.96 5.95 6.38 9.57 C 1 5.53 8.29 8.90 13.34 C 2 7.98 11.97 12.84 19.26 C 3 10.88 16.32 17.51 26.27 R 1 1.43 2.15 2.31 3.46 R 2 3.38 5.07 5.44 8.17 R 3 9.29 13.93 14.95 22.43 OUO1004,0000CC8 19 26OCT01 1/1 10-10-11 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=29
General Specifications 10 10 12 Collar Shift and SyncShuttle Creeper Transmissions Ground Speed Estimates Speeds are calculated using 16.9-30, R1 rear tires. To calculate ground speeds for tractors equipped with rear tires other than 16.9-30, R1 tires, see Correction Factors for Other Tire Sizes in this section. Higher Speed Creeper (1600 to 2400 Engine RPM) Regular Speed Creeper (1600 to 2400 Engine RPM) Gear 0.35 0.53 (mph) 0.56 0.84 (km/h) 0.15 0.22 (mph) 0.24 0.36 (km/h) Creeper-1F 0.51 0.76 (mph) 0.81 1.22 (km/h) 0.21 0.32 (mph) 0.34 0.52 (km/h) Creeper-2F 0.69 1.04 (mph) 1.11 1.66 (km/h) 0.29 0.43 (mph) 0.47 0.70 (km/h) Creeper-3F 0.59 0.89 (mph) 0.95 1.43 (km/h) 0.25 0.37 (mph) 0.40 0.60 (km/h) Creeper-1R OUO1043,0000468 19 07MAR01 1/1 10-10-12 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=30
General Specifications 10 10 13 PowrReverser Transmission Ground Speed Estimates Speeds are calculated using 16.9-30, R1 rear tires. To calculate ground speeds for tractors equipped with rear tires other than 16.9-30, R1 tires, see Correction Factors for Other Tire Sizes in this section. Operating Range-Forward (2400 Engine RPM) Operating Range-Reverse (2400 Engine RPM) Gear mph km/h mph km/h A 1 0.92 1.49 1.07 1.72 A 2 1.15 1.86 1.33 2.15 A 3 1.49 2.20 1.73 2.78 A 4 1.78 2.86 2.21 3.32 B 1 2.68 4.31 3.10 4.98 B 2 3.35 5.39 3.87 6.23 B 3 4.33 6.97 5.01 8.06 B 4 5.91 9.50 6.83 10.99 C 1 7.57 12.18 8.75 14.08 C 2 9.46 15.22 10.94 17.60 C 3 12.24 19.69 14.15 22.77 C 4 16.69 26.85 19.30 31.05 OUO1043,0000465 19 07MAR01 1/1 10-10-13 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=31
General Specifications 10 10 14 PowrReverser Creeper Transmissions Ground Speed Estimates Speeds are calculated using 16.9-30, R1 rear tires. To calculate ground speeds for tractors equipped with rear tires other than 16.9-30, R1 tires, see Correction Factors for Other Tire Sizes in this section. Higher Speed Creeper (2400 Engine RPM) Regular Speed Creeper (2400 Engine RPM) Gear 0.37 (mph) 0.58 (km/h) 0.15 (mph) 0.24 (km/h) Creeper-1F 0.45 (mph) 0.73 (km/h) 0.19 (mph) 0.30 (km/h) Creeper-2F 0.58 (mph) 0.95 (km/h) 0.24 (mph) 0.39 (km/h) Creeper-3F 0.81 (mph) 1.33 (km/h) 0.33 (mph) 0.54 (km/h) Creeper-4F 0.42 (mph) 0.68 (km/h) 0.18 (mph) 0.28 (km/h) Creeper-1R 0.53 (mph) 0.84 (km/h) 0.22 (mph) 0.35 (km/h) Creeper-2R 0.68 (mph) 1.09 (km/h) 0.28 (mph) 0.45 (km/h) Creeper-3R 0.95 (mph) 1.48 (km/h) 0.39 (mph) 0.62 (km/h) Creeper-4R OUO1043,0000466 19 07MAR01 1/1 10-10-14 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=32
General Specifications 10 10 15 Correction Factors for Other Tire Sizes To calculate ground speeds for tractors equipped with rear tires other than 16.9-30, R1, multiply the ground speeds shown for the 16.9-30, R1 tires in Transmission Ground Speed Estimates or Creeper Transmission Ground Speed Estimates for correct transmission in this section by the correction factor for the appropriate tire found in the table below. Example: B-2 (SyncShuttle Transmission) at 2400 engine rpm with 16.9-24 R1 tires. 4.36 mph (7.02 km/h) x 0.90 = 3.92 mph (6.32 km/h) Tire Size Correction Factor 21.5L-16.1 R3 0.74 22.5LL-16.1 TS 0.70 16.9-24 R4 0.87 16.9-24 R3 0.88 19.5L-24 R4 0.88 16.9-24 R1 0.90 13.6-28 R1 0.90 14.9-28 R1 0.92 16.9-28 R1 0.97 18.4-30 R1 1.04 15.5-38 R1 1.07 9.5L-48 R1 1.17 13.6-38 R2 1.09 NOTE: Speed and correction factor information above is based on rolling circumference information from Firestone Farm Tire Data Book. Rolling circumference dimensions for like size tires vary by manufacturer. OUO1043,0000467 19 22FEB02 1/1 10-10-15 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=33
General Specifications 10 10 16 Machine Dimensions (Straddle Mount) Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Straddle Mount 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) Wheel Base Overall Length Including Draft Links 3622.0a (142.6) 3622.0a (142.6) 3622.0a (142.6) 3622.0a (142.6) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) Overall Width 1648.5 (64.9) 1648.5 (64.9) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1963.4 (77.3) 1963.4 (77.3) Outside Edge of Tires Rear Axle Flange-to-Rear Axle Flange 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) Ground-to-ROPS Top 2395.2 (94.3) 2395.2 (94.3) 2418.1 (95.2) 2418.1 (95.2) 2468.9 (97.2) 2468.9 (97.2) 2468.9 (97.2) 2468.9 (97.2) Ground-to-Canopy Top 2641.6 (104.0) 2641.6 (104.0) Ground-to-Folded ROPS Top 1950.7 (76.8) 1950.7 (76.8) 1973.6 (77.7) 1973.6 (77.7) 2024.4 (79.7 2024.4 (79.7 2024.4 (79.7 2024.4 (79.7 Hood Top-to-ROPS Top 1346.2 (53.0) 1361.4 (53.6) 1366.5 (53.8) 1389.4 (54.7) 1366.5 (53.8) 1409.7 (55.5) 1366.5 (53.8) 1409.7 (55.5) Steering Wheel Top-to-ROPS Top 1612.9 (63.5) 1623.1 (63.9) 1635.8 (64.4) 1648.5 (64.9) 1661.2 (65.4) 1684.0 (66.3) 1661.2 (65.4) 1684.0 (66.3) Seat Cushion Top-to-ROPS Top 1186.2 (46.7) 1196.3 (47.1) 1209.0 (47.6) 1221.7 (48.1) 1234.4 (48.6) 1257.3 (49.5) 1234.4 (48.6) 1257.3 (49.5) Seat Raised 1186.2 (41.7) 1196.3 (42.1) 1209.0 (42.6) 1221.7 (43.1) 1234.4 (43.6) 1257.3 (44.5) 1234.4 (43.6) 1155.7 (45.5) Seat Lowered Rear Axle Centerline-to-ROPS Top 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) Rear Axle Centerline-to-Folded ROPS Top 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 1351.3 (53.2) 457.2 (18.0) 401.3 (15.8) 477.5 (18.8) 429.3 (16.9) 477.5 (18.8) 449.6 (17.7) 477.5 (18.8) 449.6 (17.7) Crop Clearance Ground-to-Drawbar Top 381.0 (15.0) 373.4 (14.7) 406.4 (16.0) 396.2 (15.6) 474.4 (18.6) 457.2 (18.0) 474.4 (18.6) 457.2 (18.0) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) Drawbar Thickness aIncludes front weight support. OUO1043,000046C 19 28FEB02 1/2 Continued on next page 10-10-16 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=34
General Specifications 10 10 17 Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Straddle Mount Front Axle Centerline-to-Hood Top 1003.3 (39.5) 911.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3535 (139.2) 3017.2b (118.8)b Turning Radius with Brakes 2957 (116.4) 2957 (116.4) 2957 (116.4) 3414 (134.4) 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 4359 (171.6) 3444b (135.6)b Turning Radius without Brakes 3444 (135.6) 3444 (135.6) 3444 (135.6) 3901 (153.6) Approximate Shipping Weight 1622 kg (3576 lb) 2094 kg (4616 lb) 1747 kg (3851 lb) 2218 kg (4891 lb) 1944 kg (4285 lb) 2414 kg (5323 lb) 2181 kg (4809 lb) 2653 kg (5849 lb) bMFWD disengaged. OUO1043,000046C 19 28FEB02 2/2 10-10-17 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=35
General Specifications 10 10 18 Machine Dimensions (5520 Series Hi-Crop Straddle Mount) Tractor Dimension 5520 Hi-Crop MFWD mm (in.) Straddle Mount 2177 (86) Wheel Base 3848 (151.5) Overall Length Including Draft Links Overall Width 2375 (93.5) Outside Edge of Tires 1638 (64.5) Rear Axle Flange-to-Rear Axle Flange 2807 (110.5) Ground-to-ROPS Top 2972 (117) Ground-to-Canopy Top 2362 (93) Ground-to-Folded ROPS Top 2807 (110.5) Rear Axle Centerline-to-ROPS Top 2362 (93) Rear Axle Centerline-to-Folded ROPS Top 749 (29.5) Crop Clearance 790 (31) Ground-to-Drawbar Top 902 (35.5) Front Axle Centerline-to-Hood Top 4394 (173) 4000.5a (157.5)a Turning Radius with Brakes 4724.4 (186) 4222.75a (166.25)a Turning Radius without Brakes 3241 kg (7145 lb) Approximate Shipping Weight aMFWD disengaged. OUO1023,0000366 19 22FEB02 1/1 10-10-18 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=36
General Specifications 10 10 19 Machine Dimensions (Isolated Open Operator Station) Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Isolated Open Operator Station 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) Wheel Base Overall Length Including Draft Links 3622.0a (142.6) 3622.0a (142.6) 3622.0a (142.6) 3622.0 (142.6) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) Overall Width Outside Edge of Tires 1648.5 (64.9) 1648.5 (64.9) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1795.8 (70.7) 1963.4 (77.3) 1963.4 (77.3) Rear Axle Flange-to-Rear Axle Flange 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) 1455.4 (57.3) Ground-to-ROPS Top 2667.0 (105.0) 2667.0 (105.0) 2667.0 (105.0) 2667.0 (105.0) NA NA NA NA Ground-to-Canopy Top NA NA Ground-to-Folded ROPS Top 2184.4 (86.0) 2184.4 (86.0) 2184.4 (86.0) 2184.4 (86.0) NA NA NA NA Hood Top-to-ROPS Top 1346.2 (53.0) 1361.4 (53.6) 1366.5 (53.8) 1389.4 (54.7) 1366.5 (53.8) 1409.7 (55.5) 1366.5 (53.8) 1409.7 (55.5) Steering Wheel Top-to-ROPS Top 1816.1 (71.5) 1816.1 (71.5) 1816.1 (71.5) 1816.1 (71.5) NA NA NA NA Seat Cushion Top-to-ROPS Top 1549.4 (61.0) 1549.4 (61.0) 1549.4 (61.0) 1549.4 (61.0) Seat Raised NA NA NA NA 1473.2 (58.0) 1473.2 (58.0) 1473.2 (58.0) 1473.2 (58.0) Seat Lowered NA NA NA NA Rear Axle Centerline-to-ROPS Top 1981.2 (78.0) 1981.2 (78.0) 1981.2 (78.0) 1981.2 (78.0) NA NA NA NA Rear Axle Centerline-to-Folded ROPS Top 1498.6 (59.0) 1498.6 (59.0) 1498.6 (59.0) 1498.6 (59.0) NA NA NA NA 457.2 (18.0) 401.3 (15.8) 477.5 (18.8) 429.3 (16.9) 477.5 (18.8) 449.6 (17.7) 477.5 (18.8) 449.6 (17.7) Crop Clearance Ground-to-Drawbar Top 381.0 (15.0) 373.4 (14.7) 406.4 (16.0) 396.2 (15.6) 474.4 (18.6) 457.2 (18.0) 474.4 (18.6) 457.2 (18.0) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) Drawbar Thickness aIncludes front weight support. OUO1043,000046E 19 26FEB02 1/2 Continued on next page 10-10-19 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=37
General Specifications 10 10 20 Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Isolated Open Operator Station Front Axle Centerline-to-Hood Top 1003.3 (39.5) 911.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3535 (139.2) 3017.2b (118.8)b Turning Radius with Brakes 2957 (116.4) 2957 (116.4) 2957 (116.4) 3414 (134.4) 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 4359 (171.6) 3444b (135.6)b Turning Radius without Brakes 3444 (135.6) 3444 (135.6) 3444 (135.6) 3901 (153.6) Approximate Shipping Weight 2236 kg (4930 lb) 2799 kg (6170 lb) 2744 kg (6050 lb) NA NA NA NA NA bMFWD disengaged. OUO1043,000046E 19 26FEB02 2/2 10-10-20 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=38
General Specifications 10 10 21 Machine Dimensions (Cab) Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Cab 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2049.8 (80.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) 2176.8 (85.7) Wheel Base Overall Length Including Draft Links 3622.0a (142.6) 3622.0a (142.6) 3622.0a (142.6) 3622.0a (142.6) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) 3848.1a (151.5a) Overall Width (55.8 in.) Tread Setting 1762.8 (64.9 in.) 1762.8 (64.9 in.) 1762.8 (70.7 in.) 1762.8 (70.7 in.) (60.4 in.) Tread Setting 1963.4 (77.3 in.) 1963.4 (77.3 in.) (61.5 in.) Tread Setting 1991.4 (78.4 in.) 1991.4 (78.4 in.) Axle Flange-to-Axle Flange 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) 1455.4 (57.3 in) Cab Width 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) 1193.8 (47.0 in.) Front Beltline 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) 1562.1 (61.5 in.) Rear Beltline 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) 1752.6 (69.0 in.) Across Fenders 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) 1186.2 (46.7 in.) Below Roof Front 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) 1473.2 (58.0 in.) Below Roof Rear 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) 1701.8 (67.0 in.) Cab Roof 2443.8 (96.2 in.) 2443.8 (96.2 in.) 2466.3 (97.1 in.) 2466.3 (97.1 in.) 2517.1 (99.1 in.) 2517.1 (99.1 in.) 2517.1 (99.1 in.) 2517.1 (99.1 in.) Ground-to-Cab Top Rear Axle Centerline-to-Cab Top 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 1884.0 (72.6 in.) 457.2 (18.0) 401.3 (15.8) 477.5 (18.8) 429.3 (16.9) 477.5 (18.8) 449.6 (17.7) 477.5 (18.8) 449.6 (17.7) Crop Clearance Ground-to-Drawbar Top 381.0 (15.0) 373.4 (14.7) 406.4 (16.0) 396.2 (15.6) 474.4 (18.6) 457.2 (18.0) 474.4 (18.6) 457.2 (18.0) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) 33.0 (1.3) Drawbar Thickness aIncludes front weight support. OUO1043,000046D 19 14MAR01 1/2 Continued on next page 10-10-21 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=39
General Specifications 10 10 22 Tractor Dimension 5220 5320 5420 5520 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) 2WD mm (in.) MFWD mm (in.) Cab Front Axle Centerline-to-Hood Top 1003.3 (39.5) 911.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 1003.3 (39.5) 901.7 (35.5) 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3109 (122.4) 3017.2b (118.8)b 3535 (139.2) 3017.2b (118.8)b Turning Radius with Brakes 2957 (116.4) 2957 (116.4) 2957 (116.4) 3414 (134.4) 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 3810 (150.0) 3444b (135.6)b 4359 (171.6) 3444b (135.6)b Turning Radius without Brakes 3444 (135.6) 3444 (135.6) 3444 (135.6) 3901 (153.6) 3243 kg (7150 lb) Shipping Weight NA NA NA NA NA NA NA Approximate Shipping Weight 2463 kg (5430 lb) 2642 kg (5825 lb) NA NA NA NA NA NA bMFWD disengaged. OUO1043,000046D 19 14MAR01 2/2 10-10-22 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=40
General Specifications 10 10 23 Repair Specifications Section 20 Engine Repair NOTE: For all repair specifications use CTM125 for 2.9 L engines or CTM104 for 4.5 L engines. Item Measurement Specification Engine-to-Clutch Housing Cap Screw Torque 260 N m (192 lb-ft) Engine-to-Clutch Housing Nut Torque 260 N m (192 lb-ft) Engine-to-Front Support Top Cap Screw Torque 318 N m (235 lb-ft) Engine-to-Front Support Lower Cap Screw Torque 176 N m (130 lb-ft) Engine-to-Front Support Nut Torque 318 N m (235 lb-ft) Cooler, Condenser and Receiver-Dryer Line Connection Torque 17 N m (150 lb-in.) Belt Tensioner Tension 18 22 N m (13 16 lb-ft) Section 30 Fuel and Air Repair NOTE: For all fuel injection nozzle and turbocharger repair use CTM125 for 2.9 L engines or CTM104 for 4.5 L engines Item Measurement Specification Compressed Air Pressure 690 kPa (6.9 bar) (100 psi) Water Pressure 280 kPa (2.80 bar) (40 psi) Turbocharger Oil Drain Line Torque 27 N m (20 lb-ft) Turbocharger Oil Inlet Line Torque 27 N m (20 lb-ft) Turbocharger Mounting Cap Screws Torque 47 N m (35 lb-ft) Section 40 Electrical System For starter repair Use CTM77 OUO1089,0000224 19 26FEB02 1/12 Continued on next page 10-10-23 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=41
General Specifications 10 10 24 Section 50 Power Train Repair Item Measurement Specification Clutch Housing 260 N m (192 lb-ft) Engine-to-Clutch Housing Cap Screw Torque 260 N m (192 lb-ft) Engine-to-Clutch Housing Nut Torque Clutch Assembly CollarShift and SyncShuttle Transmissions PTO Clutch Disk Thickness 7.6 6.6 mm (0.300 0.260 in.) Clutch Assembly Mounting Cap Screws Torque 36 N m (27 lb-ft) Traction Clutch Disk Thickness 10 6 mm (0.395 0.235 in.) Pressure Plate Minimum Thickness PTO Clutch Pressure Plate Thickness 16.2 mm (0.638 in.) Traction Clutch Front Pressure Plate Thickness 26.7 mm (1.051 in.) Traction Clutch Rear Pressure Plate Thickness 15.8 mm (0.622 in.) Clutch Spring Washer Height 13 mm (0.512 in.) Clutch Yoke Cap Screw Torque 65 N m (48 lb-ft) Clutch Assembly PowrReverser Transmissions Clutch-to-Flywheel Cap Screw Torque 36 N m (27 lb-ft) Single Stage Clutch Pressure Plate Minimum Thickness 16.2 mm (0.638 in.) Single Stage Clutch Disk Minimum Thickness 6.6 mm (0.260 in.) SyncShuttle is a trademark of Deere & Company PowrReverser is a trademark of Deere & Company TM2048 (15MAR02) OUO1089,0000224 19 26FEB02 2/12 Continued on next page 10-10-24 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=42
General Specifications 10 10 25 Item Measurement Specification Clutch Release Mechanism Cap Screw Torque 26 N m (20 lb-ft) Traction Clutch Shaft Cap Screw Torque 65 N m (48 lb-ft) Transmission Pump Cap Screw Torque 26 N m (20 lb-ft) PowrReverser Control Valve Cap Screw Torque 26 N m (20 lb-ft) Plug Torque 19 N m (14 lb-ft) Socket Head Screw Torque 26 N m (20 lb-ft) Plug Torque 29 N m (21 lb-ft) Socket Head Screw Torque 10 N m (7 lb-ft) Control Valve Screw Torque 10 N m (7 lb-ft) Cap Screw Torque 26 N m (20 lb-ft) Plate (21) Minimum Thickness 5.85 mm (0.230 in.) Disk Minimum Thickness 2.7 mm (0.106 in.) Plate (23) Minimum Thickness 3.85 mm (0.151 in.) CollarShift and SyncShuttle Transmission Clutch Housing-to-Transmission Cap Screw Torque 260 N m (192 lb-ft) Transmission Cap Screw Torque 140 N m (105 lb-ft) Park Pawl Cap Screw Torque 27 N m (20 lb-ft) Reverse Idler Shaft Torque 132 N m (97 lb-ft) SyncShuttle is a trademark of Deere & Company PowrReverser is a trademark of Deere & Company TM2048 (15MAR02) OUO1089,0000224 19 26FEB02 3/12 Continued on next page 10-10-25 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=43
General Specifications 10 10 26 Item Measurement Specification PowrReverser Transmission Transmission Cap Screw Torque 140 N m (105 lb-ft) Park Pawl Cap Screw Torque 27 N m (20 lb-ft) Rear PTO Drive Shaft Steel Wheel Cap Screw Torque 175 N m (130 lb-ft) Cast Wheel Cap Screw Torque 225 N m (166 lb-ft) Drive Shaft Assembly Cap Screw Torque 65 N m (48 lb-ft) Rear PTO Drive Shaft Assembly Cap Screw Torque 65 N m (48 lb-ft) Differential Differential Cap Screw Torque 58 N m (43 lb-ft) Case with Locking Pawl Cap Screw Torque 95 N m (70 lb-ft) Housing Cap Screw Torque 78 N m (58 lb-ft) Differential Drive Shaft Spacer and Shims Thickness 0.25 0.75 mm (0.010 0.030 in.) nominal Differential Drive Shaft Nut Torque 269 N m (198 lb-ft) Differential Drive Shaft Force 53 129 N (12 29 lb-force) Differential Drive Shaft Quill Cap Screw Torque 52 N m (38 lb-ft) 17.5 0.05 mm (0.688 0.002 in.) Cone Point Adjustment Clearance Differential Backlash Clearance 0.18 0.25 mm (0.007 0.010 in.) 30 Differential Quill Angle PowrReverser is a trademark of Deere & Company TM2048 (15MAR02) OUO1089,0000224 19 26FEB02 4/12 Continued on next page 10-10-26 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=44
General Specifications 10 10 27 Item Measurement Specification Final Drives Final Drive Assembly Cap Screw Torque 100 N m (74 lb-ft) Final Drive Housing Rolling Drag Torque 100 N m (74 lb-ft) increase above baseline 150 C (300 F) Bearing Cone Temperature 100 N m (74 lb-ft) Axle Assembly-to-Differential Housing Cap Screws Torque 140 N m (105 lb-ft) HI-Crop Final Drive Housing Cap Screws Torque 140 N m (105 lb-ft) HI-Crop Final Drive-to-Axle Housing Cap Screws Torque Mechanical Front Wheel Drive MFWD Drop Gearbox Cap Screw Torque 132 N m (97 lb-ft) MFWD Shift Lever Cap Screw Torque 26 N m (230 lb-in.) MFWD Drop Gearbox Cover Cap Screw Torque 26 N m (230 lb-in.) 149 C (300 F) Bearing Cone Temperature MFWD Drop Gearbox Nut Torque 60 N m (44 lb-ft) MFWD Drive Shaft Guard Cap Screw Torque 15 N m (11 lb-ft) MFWD Axle-to-Frame Cap Screw Torque 650 N m (479 lb-ft) MFWD Front Wheel Nut Torque 300 N m (220 lb-ft) MFWD Outer Drive Ring Gear Cap Torque Screw 78 N m (58 lb-ft) MFWD Outer Drive Hub Stud Torque 70 N m (50 lb-ft) Planet Pinion Carrier Screw Torque 21 N m (18.5 lb-ft) Planet Pinion Carrier Plug Torque 80 N m (59 lb-ft) OUO1089,0000224 19 26FEB02 5/12 Continued on next page 10-10-27 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=45
General Specifications 10 10 28 Item Measurement Specification MFWD Swivel Housing Cap Screw Torque 120 N m (89 lb-ft) Tie Rod End Nut Torque 165 N m (122 lb-ft) Differential Carrier-to-Axle Housing Cap Screw Torque 169 N m (125 lb-ft) Axle Housing Fill Plug Torque 70 N m (50 lb-ft) Friction Plate Minimum Thickness New Thickness 1.30 mm (0.051 in.) 1.60 mm (0.063 in.) Drive Plate Minimum Thickness New Thickness 1.47 mm (0.058 in.) 1.53 mm (0.060 in.) Inner Thrust Plate Minimum Thickness New Thickness 2.73 mm (0.107 in.) 2.83 mm (0.110 in.) Differential Carrier Assembly Cap Screw Torque 266 N m (196 lb-ft) Circular Bar Size 25 x 228 mm (0.984 x 8.976 in.) Pinion Nut Rotation 105 157 N (24 35 lb-force) pull Bevel Gear Cap Screw Torque 78 N m (58 lb-ft) Bevel Gear-to-Ring Gear Distance 0.16 0.21 mm (0.006 0.008 in.) Differential Ring Nut Resistance 142 213 N (32 48 lb-force) End Cap Screw Torque 266 N m (196 lb-ft) Creeper Assembly Creeper Assembly Cap Screw Torque 50 N m (37 lb-ft) Section 60 Steering and Brake Repair Item Measurement Specification Steering Steering Column Mounting Cap Screw Non-Telescoping Column Torque 71 N m (52 lb-ft) OUO1089,0000224 19 26FEB02 6/12 Continued on next page 10-10-28 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=46
General Specifications 10 10 29 Item Measurement Specification Steering Wheel Nut Non-Telescoping Column Torque 68 N m (50 lb-ft) Steering Column Mounting Cap Screw Tilt/Telescoping Column Torque 71 N m (52 lb-ft) Steering Wheel Nut Tilt/Telescoping Column Torque 68 N m (50 lb-ft) Steering Valve Mounting Cap Screw Telescoping Column Torque 30 N m (22 lb-ft) Steering Valve Cover Cap Screw Torque 30 N m (22 lb-ft) Steering Cylinder Cap Screw 2WD Axle Torque 200 N m (147 lb-ft) Steering Cylinder Cap Screw MFWD Axle Torque 94 N m (69 lb-ft) Ball Joint 2WD Axle Torque 300 N m (221 lb-ft) Tie Rod Sleeve Cap Screw 2WD Axle Torque 90 N m (66 lb-ft) Tie Rod End Lock Nut 2WD Axle Torque 165 N m (122 lb-ft) Ball Joint-to-Piston Rod MFWD Axle Torque 300 N m (221 lb-ft) Ball Joint Nut MFWD Axle Torque 120 N m (89 lb-ft) Tie Rod End Lock Nut MFWD Axle Torque 165 N m (122 lb-ft) Brakes Brake Valve Mounting Cap Screw Torque 70 N m (52 lb-ft) Brake Valve Inlet Check Valve Torque 73 N m (54 lb-ft) Pressure Equalizing Valve Plug Torque 37 N m (27 lb-ft) Outlet Check Valve Spring Seat Fitting Torque 92 N m (68 lb-ft) OUO1089,0000224 19 26FEB02 7/12 Continued on next page 10-10-29 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=47
General Specifications 10 10 30 Item Measurement Specification Outlet Fitting Torque 11 N m (97 lb-in.) Retractor Spring-to-Piston Torque 15 N m (133 lb-in.) Piston-to-Final Drive Housing Surface Distance 12.40 12.80 mm (0.488 0.503 in.) Section 70 Hydraulic Repair Item Measurement Specification Hydraulic Pump and Filter Pick-Up Screen Cover Cap Screw Torque 23 N m (17 lb-ft) Hydraulic Pump Bracket-to-Engine Cap Screw Torque 41 N m (30 lb-ft) Hydraulic Pump Mounting Cap Screw Torque 50 N m (37 lb-ft) Hydraulic Pump Cap Screw and Bolt Torque 50 N m (37 lb-ft) Hydraulic Pump Rear Outlet Fitting Torque 28 N m (21 lb-ft) Hydraulic Pump Front Outlet Fitting Torque 46 N m (34 lb-ft) Drive Gear Retaining Nut Torque 55 N m (41 lb-ft) Pump Bracket Retaining Nut Torque 50 N m (37 lb-ft) Hydraulic Pump Cap Screw Torque 90 N m (66 lb-ft) Hydraulic Pump Body Cap Screw Torque 68 N m (50 lb-ft) Hydraulic Pump Gear Nut Torque 90 N m (66 lb-ft) Hydraulic Oil Filter/Manifold Cap Screw Torque 70 N m (52 lb-ft) Rockshaft Draft-Sensing Support Mounting Socket Head Cap Screw Torque 375 N m 277 (lb-ft) OUO1089,0000224 19 26FEB02 8/12 Continued on next page 10-10-30 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=48
General Specifications 10 10 31 Item Measurement Specification Main Relief Valve Torque 51 N m (38 lb-ft) Main Relief Valve Cap Torque 41 N m (30 lb-ft) Surge Relief Valve Torque 34 N m (25 lb-ft) Rate-of-Drop Valve Torque 50 N m (37 lb-ft) Rockshaft Valve-to-Inlet Housing Socket Head Cap Screw Torque 13.6 N m (120 lb-in.) Inlet Housing Mounting Cap Screw Torque 35 N m (26 lb-ft) Rockshaft Control Valve Socket Head Cap Screw Torque 47 N m (35 lb-ft) Inlet Housing Cap Screw Torque 40 N m (30 lb-ft) Hydraulic Line Fitting Torque 69 N m (51 lb-ft) Rockshaft Case Cap Screw Torque 125 N m (92 lb-ft) Hydraulic Pump Outlet Fitting Torque 69 N m (51 lb-ft) Bushing Outer Edge to Edge of Bore Distance 7 mm (0.283 in.) Selective Control Valve Steel Wheel Cap Screw Torque 175 N m (130 lb-ft) Cast Wheel Cap Screw Torque 225 N m (166 lb-ft) SCV Cap Screw Torque 12 N m (106 lb-in.) SCV Mounting Cap Screw Torque 70 N m (52 lb-ft) Double-Acting Sleeve Coupler Torque 69 N m (51 lb-ft) Cable Mount Cap Screw Torque 15 N m (133 lb-in.) Main Relief Valve Torque 51 N m (38 lb-ft) Spool Detent Torque 4 N m (35 lb-in.) Spool End Cap Socket Head Cap Screw Torque 7 N m (62 lb-in.) OUO1089,0000224 19 26FEB02 9/12 Continued on next page 10-10-31 TM2048 (15MAR02) 5220, 5320, 5420, and 5520 Tractor Repair 031502 PN=49