Innovations in Non-Thermal Food Processing Techniques

 
 
The 
main 
problem 
with 
the 
thermal 
processing 
of food 
is 
loss 
of 
volatile 
compounds, nutrients,
 
and 
flavour.
To 
overcome 
these 
problems 
non 
thermal methods 
came
into 
food 
industries 
to 
increase 
the 
production rate 
and
 
profit.
The non 
thermal 
processing 
is used for 
all foods 
for 
its 
better
quality, 
acceptance, 
and for 
its 
shelf
 
life.
The 
new 
processing 
techniques 
are 
mostly 
employed 
to 
the
liquid 
packed 
foods 
when 
compared 
to 
solid
 
foods.
Why 
Non
 
thermal?
 
Since 
the 
non 
thermal methods 
are used for 
bulk
quantities 
of 
foods, 
these 
methods 
of food 
preservation 
are
mainly 
used in 
the 
large 
scale
 
production.
The 
cost 
of 
equipments 
used in 
the 
non 
thermal
processing 
is 
high 
when 
compared 
to 
equipments 
used in
thermal
 
processing.
After 
minimising 
the 
investment 
costs 
of non 
thermal
processing 
methods, 
it 
can 
also 
be 
employed 
in 
small scale
industries.
 
N
O
N
-
T
H
E
R
M
A
L
 
P
R
O
C
E
S
S
 
A
R
E
:-
Ohmic Heating
Microwave 
heating
Radiofrequency 
heating
Infrared
 
heating
High Pressure Processing
Pulsed 
Electric 
Field
Ultrasonics
Pulsed 
Light
 
Technology
Pulsed 
X-rays
Irradiation
Oscillating 
Magnetic
 
Field
 
Microwave
 
Heating:
Refers 
to 
the 
use 
of 
electromagnetic 
waves 
of
certain 
frequencies 
(
2450MHz 
and 
915MHz
. 
)to
generate 
heat 
in
 material.
Container 
with 
food is 
placed 
in a 
microwave
oven
And 
then 
a oven is 
activated, 
the 
food 
at 
the 
edge
of 
the 
container 
heats 
faster 
and 
a 
temperature
gradient 
develops 
between 
the centre 
and 
the
edges
 
 
 
 
 
M
e
c
h
a
n
i
s
m
D
i
p
o
l
a
r
i
n
t
e
r
a
c
t
i
o
n
:
polar 
molecules such 
as 
water 
molecules(
dipole
)
inside 
the 
food 
will 
rotate 
according 
to 
the
alternating 
electromagnetic
 
field.
The 
rotation 
of 
water 
molecules 
would 
generate
heat 
for
 
cooking
I
o
n
i
c
i
n
t
e
r
a
c
t
i
o
n
 
:
Ionic 
compounds 
(i.e. 
dissolved salts
) 
in food 
can
also 
be 
accelerated 
by 
the electromagnetic 
field
and 
collided 
with 
other 
molecules 
to 
produce
 
heat
 
 
PULSED 
ELECTRIC FIELD (PEF)
TECHNOLOGY
PEF 
is 
a non-thermal 
food 
preservation 
technology
that 
involves 
the 
discharge 
of 
high 
voltage 
electric
pulses 
(
up 
to 
70 
kV/cm
) 
into 
the 
food 
product, 
which 
is 
placed 
between 
two 
electrodes 
for a 
few
 
microsec
 
H
I
G
H
P
R
E
S
S
U
R
E
P
R
O
C
E
S
S
I
N
G
:
(
H
P
P
)
 
High 
Pressure 
Processing is also 
known 
as 
“High
Hydrostatic 
Pressure” 
or 
“Ultra 
High 
Pressure
processing.
HPP 
uses 
up 
to 
900MPa 
to 
kill many 
of 
the 
micro
organisms 
found 
in 
foods, 
even 
at 
room temperature
without 
degrading 
vitamins, 
flavor 
and 
colour 
molecules 
in
the 
process
 
.
Food 
packages 
are 
loaded 
onto 
the 
vessel and 
the top 
is
closed.
The 
pressure 
medium 
usually 
water 
is 
pumped 
into 
the
vessel 
from 
the
 
bottom.
 
 
Once 
the 
desired 
pressure is 
reached, 
the 
pumping 
is
stopped, 
valves are 
closed, 
pressure 
can 
be 
maintained
without 
further 
need 
for 
energy
 
input.
P
r
i
n
c
i
p
l
e
:
A 
principle 
underlying 
HPP 
is 
that 
the 
high 
pressure is
applied in an 
“isostatic
manner 
such 
that 
all regions 
of
food 
experience 
a 
uniform 
pressure
, 
unlike 
heat
processing 
where 
temperature 
gradients 
are
 
established.
 
P
U
L
S
E
D
L
I
G
H
T
(
O
R
)
H
I
G
H
I
N
T
E
N
S
I
T
Y
L
I
G
H
T
T
E
C
H
N
O
L
O
G
Y
:
High 
Intensity Light 
Technology 
can 
be 
used for 
the 
rapid
inactivation 
of 
micro 
organisms 
on food 
surfaces,
equipments 
and 
food 
packaging
 
materials.
High 
intensity 
white 
light 
and UV 
light 
food 
preservation
methods 
employ 
light 
wave 
lengths 
ranging 
from 
ultra
violet 
to 
near 
infra-red 
i
n 
short 
intense
 
pulse.
Pulses 
of 
light 
used for food 
processing 
applications
typically 
emit 
one 
to 
twenty 
flashes 
per 
second 
of
electromagnetic
 
energy
 
It 
is 
generally 
accepted 
that 
UV 
plays 
a 
critical 
role in 
microbial
 
inactivation.
The 
treatment 
is 
most 
effective 
on 
smooth, 
nonreflecting
surfaces 
or 
in 
liquids 
that 
are free of 
suspended
 
particulates.
In 
surface 
treatments, 
rough 
surfaces 
hinder 
inactivation 
due
to 
cell
 
hiding.
 
O
h
m
i
c
h
e
a
t
i
n
g
Ohmic heating 
is 
an advanced terminal
processing method 
where 
in the 
food 
material
which 
serves as an electrical resistor, is
heated 
by passing electricity through 
Which
result 
in 
rapid 
& 
uniform
 
heating
Electrical resistance heating or 
joule heating 
or
electro-heating
1
3
 
I
m
p
o
r
t
a
n
t
b
e
n
e
f
i
t
s
1.
Fast
 
Processing
2.
Homogeneous
 
Treatment
3.
More 
effective
 
method
1
4
 
1
5
 
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Non-thermal processing methods have emerged as a solution to the limitations of thermal food processing, offering benefits such as better retention of volatile compounds, nutrients, and flavors. This article explores various non-thermal techniques like Ohmic Heating, Microwave Heating, Pulsed Electric Field Technology, and more, highlighting their mechanisms and advantages in food preservation. These methods are particularly important for large-scale food production due to their efficiency and quality preservation capabilities.

  • Non-thermal processing
  • Food preservation
  • Innovative techniques
  • Ohmic Heating
  • Microwave Heating

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  1. Why Nonthermal? The main problem with the thermal processing of food is loss of volatile compounds, nutrients,and flavour. To overcome these problems non thermal methods came into food industries to increase the production rate and profit. The non thermal processing is used for all foods for its better quality , acceptance, and for its shelflife. The new processing techniques are mostly employed to the liquid packed foods when compared to solidfoods.

  2. Since the non thermal methods are used for bulk quantities of foods, these methods of food preservation are mainly used in the large scaleproduction. The cost of equipments used in the non thermal processing is high when compared to equipments used in thermalprocessing. After minimising the investment costs of non thermal processing methods, it can also be employed in small scale industries.

  3. NON-THERMAL PROCESS ARE:- Ohmic Heating Microwave heating Radiofrequency heating Infrared heating High Pressure Processing Pulsed Electric Field Ultrasonics Pulsed Light Technology Pulsed X-rays Irradiation Oscillating Magnetic Field

  4. Microwave Heating: Refers to the use of electromagnetic waves of certainfrequencies(2450MHzand915MHz.)to generateheatinmaterial. Container with food is placed in a microwave oven And then a oven is activated, the food at the edge of the container heats faster and a temperature gradient develops between the centre and the edges

  5. Mechanism Dipolar interaction: polar molecules such as water molecules(dipole) inside the food will rotate according to the alternating electromagneticfield. The rotation of water molecules would generate heat forcooking Ionic interaction: Ionic compounds (i.e. dissolved salts) in food can also be accelerated by the electromagnetic field and collided with other molecules to produce heat

  6. PULSED ELECTRIC FIELD (PEF) TECHNOLOGY PEF is a non-thermal food preservation technology that involves the discharge of high voltage electric pulses (up to 70 kV/cm) into the food product, which is placed between two electrodes for a fewmicrosec

  7. HIGH PRESSURE PROCESSING: (HPP) High Pressure Processing is also known as High Hydrostatic Pressure or Ultra High Pressure processing. HPP uses up to 900MPa to kill many of the micro organisms found in foods, even at room temperature without degrading vitamins, flavor and colour molecules in the process. Food packages are loaded onto the vessel and the top is closed. The pressure medium usually water is pumped into the vessel from thebottom.

  8. Oncethedesiredpressureisreached,thepumpingis stopped,valvesareclosed, pressurecanbemaintained withoutfurtherneedforenergyinput. Principle: A principle underlying HPP is that the high pressure is applied in an isostatic manner such that all regions of food experience a uniform pressure, unlike heat processing where temperature gradients areestablished.

  9. PULSED LIGHT (OR) HIGH INTENSITY LIGHT TECHNOLOGY : High Intensity Light Technology can be used for the rapid inactivation of micro organisms on food surfaces, equipments and food packagingmaterials. High intensity white light and UV light food preservation methods employ light wave lengths ranging from ultra violet to near infra-red in short intensepulse. Pulses of light used for food processing applications typically emit one to twenty flashes per second of electromagneticenergy

  10. It is generally accepted that UV plays a critical role in microbialinactivation. The treatment is most effective on smooth, nonreflecting surfaces or in liquids that are free of suspended particulates. In surface treatments, rough surfaces hinder inactivation due to cellhiding.

  11. Ohmic heating Ohmic heating is an advanced terminal processing method where in the food material which serves as an electrical resistor, is heated by passing electricity through Which result in rapid & uniform heating Electrical resistance heating or joule heating or electro-heating 13

  12. Important benefits Fast Processing 1. Homogeneous Treatment 2. More effective method 3. 14

  13. 15

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