Enhancing Ice Applications with CSKIE Compressors
This presentation focuses on the innovative CSKIE compressors for ice applications, discussing their advantages over existing models in terms of efficiency, operating envelope, reliability, and refrigerants. The mechanical changes in CSKIE aim to improve efficiency and increase harvest capability, showcasing valve optimization, motor optimization, and bore & stroke enhancements. Additionally, comparisons between CSKIE and K6E compressors are presented, highlighting capacity and Energy Efficiency Ratio (EER) differences. The content emphasizes the importance of energy-efficient equipment in compliance with EPA and DOE rulings for refrigeration systems.
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Copeland Hermetic Recip CSKIE Compressors CS for Ice Applications Presentation name (update in Slide Master) 1
Energy Environment Equipment EPA Refrig. DOE Rulings DOE Energy Economics 2016 2017 2018 2019 2020 <2,500 GWP Supermarket (Rack) 1/1/17 Walk-In (Remote CDU) Cooler Freezer <2,500 GWP 20 40% 20 30% Awaiting Final Court Sign-Off 1/1/20 Reach-In (Stand-Alone) Cooler <2,200 BTU 30 50% 3/27/17 <600 GWP >2,200 BTU <600 GWP Freezer <1,500 GWP 1/1/20 5 15% Ice Machine 1/1/18 Opportunity to comply with one design cycle change Presentation name (update in Slide Master) Presentation name (update in Slide Master) 2 2
CSKIE Advantages over existing CSK6E Efficiency Operating Envelope Optimized for Ice True Medium Temp -10 F to 30 F Reliability Similar to existing CS Sound Similar to existing CS Footprint and Dimensions Similar to existing CS Refrigerants R404A 6% EER Improvement Over existing CS Presentation name (update in Slide Master) 3
CSKIE Envelope vs CSK6E Envelope Rating Condition 20/120/40/120/95 Evap/Cond/RG/Liq/Am b Ice Machine Condition 0/100/40/100/95 Evap/Cond/RG/Liq/Am b Current CS Envelope Next Gen CS Ice Envelope Presentation name (update in Slide Master) 4
CSKIE Mechanical Changes Focus On Improved Efficiency And Increased Harvest Capability Valve Optimization Motor Optimization Bore & Stroke Presentation name (update in Slide Master) 5
KIE VS K6E : Capacity 20/120/40 RG 16000 16000 14200 14200 14000 14000 13180 13180 12000 12000 11300 11300 11010 11010 10150 10150 10000 10000 9350 9350 CAPACITY CAPACITY 8000 8000 6000 6000 4000 4000 2000 2000 K6E K6E K6E KIE KIE KIE 0 0 CS10 CS10 CS12 CS12 CS14 CS14 Presentation name (update in Slide Master) 6
KIE VS K6E : EER 20/120/40 RG 6.50 6.40 6.40 6.30 6.30 6.20 6.15 6.10 6.06 EER 6.00 5.96 5.90 5.81 5.80 5.70 5.60 K6E K6E K6E KIE KIE KIE 5.50 CS10 CS12 CS14 Presentation name (update in Slide Master) 7
Product Specifications PFV Models Model Number CS10KIE-PFV CS12KIE-PFV CS14KIE-PFV Capacity @ 20/120/40 RG 10150 11300 14200 EER @ 20/120/40 RG 6.15 6.3 6.4 Running Sound (Nominal) 76 dBA 76 dBA 76 dBA Running Sound (Max) 77 dBA 77 dBA 77 dBA Vibration (Nominal) 2 2 2 Vibration (Max) 2 2 2 Length (in.) 10.228 10.228 10.228 Width (in.) 9.655 9.655 9.655 Height (in.) 13.387 13.387 13.378 Displacement (CFH @ 60Hz) 302.5 328.2 381 Voltages 208/230 208/230 208/230 Refrigerants R404A R404A R404A Presentation name (update in Slide Master) 8
Product Specifications TF5 Models Model Number CS10KIE-TF5 CS12KIE-TF5 CS14KIE-TF5 Capacity @ 20/120/40 RG 10000 11250 13950 EER @ 20/120/40 RG 6.25 6.35 6.4 Running Sound (Nominal) 76 dBA 76 dBA 76 dBA Running Sound (Max) 77 dBA 77 dBA 77 dBA Vibration (Nominal) 2 2 2 Vibration (Max) 2 2 2 Length (in.) 10.228 10.228 10.228 Width (in.) 9.655 9.655 9.655 Height (in.) 13.387 13.387 13.378 Displacement (CFH @ 60Hz) 302.5 328.2 381 Voltages 200/230 200/230 200/230 Refrigerants R404A R404A R404A Presentation name (update in Slide Master) 9
Electrical Specifications CS10KIE vs CS10K6E New CSKIE Existing CSK6E RLA RLA Future Model New Model Motor MCC LRA Motor MCC LRA 1.4 1.56 1.4 1.56 CS10KIE PFV 15.2 10.9 9.7 78.4 CS10K6E PFV 15.3 10.9 9.8 56.0 TF5 11.3 8.1 7.2 55.0 TF5 10.5 7.5 6.7 51.0 CS12KIE PFV 15.9 11.4 10.2 78.4 CS12K6E PFV 15.3 10.9 9.8 56.0 TF5 11.7 7.5 8.4 56.0 TF5 10.5 7.5 6.7 51.0 CS14KIE PFV 20.8 14.9 13.3 66.2 CS14K6E PFV 17.4 12.4 11.2 61.0 TF5 12.2 8.7 7.8 56.0 TF5 12.8 9.1 8.2 55.0 Presentation name (update in Slide Master) 10
CS10, CS12 and CS14 drawings Side View Top View Presentation name (update in Slide Master) 11
BOM Guidelines Last Three Digits Domestic (US)/Service 255 Description SQUARE FENCE 1/2 ID DISCH TUBE ELBOW UP 5/8 ID SUCT TUBE ELBOW UP 3/8 ID PROCESS TUBE ELBOW UP 4 FT TYPE A MTG. ARRANGEMENT W/STD TERMINAL COVER & OIL NO REMOTE PARTS 256 SQUARE FENCE 1/2 ID DISCH TUBE ELBOW UP 5/8 ID SUCT TUBE ELBOW UP 3/8 ID PROCESS TUBE ELBOW UP 4 FT TYPE A MTG. ARRANGEMENT W/CONDUIT TERMINAL COVER & OIL NO REMOTE PARTS 755 (OEM SERVICE MODEL ONLY) SQUARE FENCE 1/2 ID DISCH TUBE ELBOW UP 5/8 ID SUCT TUBE ELBOW UP 3/8 ID PROCESS TUBE ELBOW UP 4 FT TYPE A MTG. ARRANGEMENT W/STD T-COVER TERMINAL, OIL 756 (OEM SERVICE MODEL ONLY) SQUARE FENCE 1/2 ID DISCH TUBE ELBOW UP 5/8 ID SUCT TUBE ELBOW UP 3/8 ID PROCESS TUBE ELBOW UP 4 FT TYPE A MTG. ARRANGEMENT W/Conduit T-COVER TERMINAL, OIL 956 (SERVICE) SQUARE FENCE 1/2 ID DISCH TUBE ELBOW UP 5/8 ID SUCT TUBE ELBOW UP 3/8 ID PROCESS TUBE ELBOW UP 4 FT TYPE A MTG. ARRANGEMENT W/CONDUIT TERMINAL COVER & OIL SERVICE KIT W/CC HTR, GRD Screw & MTG PTS START KIT (ONLY FOR 1-PHASE MODELS) SINGLE PACK Presentation name (update in Slide Master) 12
CSKIE Application Bulletin AE-1214 Presentation name (update in Slide Master) 13
UL Information CS10KIE, CS12KIE, CS14KIE File:SA2337 Vol. 04 Sec. 01 Presentation name (update in Slide Master) 14
C COMPRESSOR MODEL NUMBER NOMENCLATURE* Motor Type Single phase, capacitor run, permanent split capacitor P Three phase T General 3 Lead Single Voltage 6 Lead Part Winding (575 Volt) Code Compressor Family Series Letter C established for this family of compressors. Product Variations Three-digit Bill of Material number that indicates compressor configuration and may include accessories. Oil Identifier E designates Polyol Ester. No digit indicates Mineral Oil. Capacity Compressor nominal capacity at 60 Hertz rating condition to two significant digits External Accessories Optional alpha characters that indicate external variations not permanently attached to compressors (KQ) X X X X X X X - X X X - X X X X X Typical Electrical Codes 60 Hz. 50 Hz. 208/230-3 200/220-3 C 265-1 220/240-1 J 200/240-1 T 208/230-1 200/220-1 V V** - 360/460-3 1* - 180/260-1 2* 220/240-1 Z 460-3 380/420-3 D 575-3 500-3 E 380/420-3 M 200/230-3 200/240-3 5 Code Model Series Variation A number or letter arbitrarily assigned to indicate different model types within any one family series Application Range Code Application I/R High and med temp S High and med temp (Refgn) P High Temp/High Pressure F Low Temp/(Refgn) Refgn 22 404A/22 134A/507 410A 404A/507 Capacity Multiplier K: 1,000 *See ES91-118 for other C compressor model number nomenclature *Wide Voltage range for India Produced products **See individual models for specific 50 HZ ratings ES91-154 Issued:December 2, 2008 ES91-154 Issued:December 2, 2008 52-1108-001.00 52-1108-001.00 Compressor Motor Protection Type Protection Internal inherent protection - F one protector, use with contactor (single or three phase) Code Presentation name (update in Slide Master) 15