Caterpillar Cat M315D WHEELED Excavator (Prefix W5M) Service Repair Manual Instant Download
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Service Repair Manual Models M 315D WHEELEDExcavator
w 1/14(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M315D WHEELED EXCAVATOR W5M Configuration: M315D Excavator W5M00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Machine Systems Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015 i02817263 Main Hydraulic Pump - Disassemble SMCS - 5070-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 1U-7600 Slide Hammer Puller Gp 1 Start By: a. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump and Pump Drive Coupling - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 2/14(W) of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: Note the location and orientation of the components for assembly purposes. Illustration 1 g01247191 Illustration 2 g01247153 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
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w 3/14(W) Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (3) and valve assembly (2). 2. Remove plug (1) and the O-ring seal from piston pump (4). Illustration 3 g01173466 3. Remove roller (7), spring (6), and piston (5). Illustration 4 g01247146 4. Remove nut (8) and coil (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 4/14(W) Illustration 5 g01247149 5. Remove cartridge (10), O-ring seal (11), pin (12), plug (13), and the O-ring seal. Illustration 6 g01247151 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove cap (24), plug (23), O-ring seal (22), spring retainer (21), spring (20), spring (19), spring retainer (18), pin (17), spacer (16), spool (15), and housing (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 5/14(W) Illustration 7 g01247258 7. Remove plug (25) and plug (26). 8. Remove cap (31), plug (30), O-ring seal (28), fitting (29), and pin (27). Illustration 8 g01247262 9. Remove pins (32), O-ring seals (33), O-ring seal (34), pin (35), and lever (36). Illustration 9 g01173603 10. Remove coupling (38), O-ring seal (39), bolts (37), and flange (40). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 6/14(W) Illustration 10 g01173605 11. Remove O-ring seal (41) from flange (40). Illustration 11 g01173606 Illustration 12 g01173608 Personal injury can result from being struck by parts propelled by a released spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 7/14(W) Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 12. Remove bolts (43) and pump adapter (42). Note: Seat adjusters (44) and (45) will come apart as pump adapter (42) is being removed. To prevent mixing of parts, slowly remove pump adapter (42). Illustration 13 g01173609 Illustration 14 g01173615 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 8/14(W) Illustration 15 g01173616 13. Remove rods (46). 14. Mark the position of port plate (47) in relation to pump adapter (42) for assembly purposes. Remove port plate (47). 15. Remove spring (48) from seat adjuster (44). 16. Remove bushing (49), spring (50), and rod (51) from seat adjuster (45). Illustration 16 g01173619 17. Remove bearing (52), plugs (53), and the O-ring seals from pump adapter (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 9/14(W) Illustration 17 g01312794 18. Mark the position of the maximum angle stop screw (54) prior to removal from the piston pump (4). Remove maximum angle stop screw (54). Repeat for the opposite side of the piston pump in order to remove the minimum angle stop screw. Illustration 18 g01312797 19. Remove O-ring seal (57). Remove swashplate (56) and rotating assembly (55) as one piece. Illustration 19 g01312798 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 10/14(W) Illustration 20 g01312799 Note: Mark barrel (63), pistons (58), and swashplate (56) for orientation. 20. The swashplate must be heated in order to melt the thread lock . Remove bolts (62) from swashplate (56). Note: Bolts (62) should be replaced with new bolts. 21. Remove retainers (60) and (61) from swashplate (56). 22. Remove rotating assembly (55) from swashplate (56). Illustration 21 g01312800 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 11/14(W) Illustration 22 g01312801 23. Remove pistons (58) from barrel (63). 24. Remove retainer plate (59) from pistons (58). Illustration 23 g01312802 Illustration 24 g01312803 25. Remove retainer (64) from barrel (63). 26. Remove cup springs (65) and shims (66) from barrel (63). Note: Mark orientation of cup springs (65) and shims (66) for installation. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 12/14(W) Illustration 25 g01312804 27. Remove plugs (67) and slotted pins (68). Illustration 26 g01312805 28. Remove rods (69) from swashplate (57). Illustration 27 g01312807 29. Remove bearings (70 ) from piston pump (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 13/14(W) Illustration 28 g01312808 30. Remove outer races (71) from piston pump (4). Illustration 29 g01312809 31. Use Tooling (A) to remove retaining ring (72). 32. Use Tooling (B) to remove seal (73). 33. Use Tooling (A) to remove retaining ring (74). Illustration 30 g01312812 34. Remove shaft (75) from the piston pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 14/14(W) Illustration 31 g01312814 35. Use Tooling (A) to remove retaining ring (76) from shaft (74). 36. Remove bearing (77) from shaft (75). Use a suitable press to remove bearing (77). Copyright 1993 - 2020 Caterpillar Inc. Thu May 7 08:57:41 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 1/18(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M315D WHEELED EXCAVATOR W5M Configuration: M315D Excavator W5M00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators Machine Systems Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015 i06804170 Main Hydraulic Pump - Assemble SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 464-4892(1) Test Ring 1 C 128-2746(2)(3) Test Ring 1 129-3873(1) Measuring Hub 1 D 129-3874(2)(3) Measuring Hub 1 E 128-2744 Measuring Bell 1 F - Vernier Height Gauge 1 G 1P-0510 Driver Gp 1 464-4893(1) Alignment Plug 1 128-2742(2) H Alignment Plug 1 437-5508(3) Alignment Plug 1 J - Loctite 242 - (1)Use for 95 cc pumps. (2)Use for 130 cc pumps. (3)Use for 145 cc pumps. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 2/18(W) NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01312814 1. Use Tooling (A) to install bearing (77) to shaft (75). Raise the temperature of bearing (77). Install retaining ring (76) to shaft (75). Illustration 2 g01313371 2. Install shaft (75) into the piston pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 3/18(W) Illustration 3 g01312809 3. Use Tooling (A) to install retaining ring (74). 4. Use Tooling (G) to install seal (73). 5. Use Tooling (A) to install retaining ring (72). Illustration 4 g01312808 6. Install outer races (71) to piston pump (4). Illustration 5 g01312805 7. Install rods (69) to swashplate (57). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 4/18(W) Illustration 6 g01313372 Illustration 7 g01313374 8. Install bearings (70) to swashplate (56). Install a rubber band to each of bearings (70). The rubber band will hold bearings (70) to swashplate (56). 9. Carefully install swashplate (56) to piston pump (4). Illustration 8 g01313375 10. Cut the rubber band on swashplate (56). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 5/18(W) Illustration 9 g01312804 Note: Rods (68) must engage slotted pins (68). 11. Install plugs (67) and slotted pins (68). Illustration 10 g01312794 12. Install the maximum angle stop screw (54). Repeat for the opposite side of piston pump (4) to install the minimum angle stop screw. Illustration 11 g01173661 13. Place port plate (47) on a surface plate. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 6/18(W) Illustration 12 g01173662 14. Install Tooling (H) to port plate (47). Illustration 13 g01313379 15. Install barrel (63) onto Tooling (H) and port plate (47). Illustration 14 g01313380 16. Install Tooling (C) to retainer (64). Shims and springs must be removed from retainer (64). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 7/18(W) Illustration 15 g01313382 17. Install retainer (64) to barrel (63). Illustration 16 g01313384 18. Install retainer plate (59) to retainer (64). Illustration 17 g00903603 19. Bolt Tooling (D) to Tooling (E). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 8/18(W) Illustration 18 g01313386 20. Install assembled Tooling (D) and Tooling (E) into the splined bores of retainer (64). Make sure that Tooling is properly seated. Illustration 19 g01313387 21. Record the dimension that is stamped on the side of Tooling (E). This dimension is the distance from the top of retainer plate (59) to the top of Tooling (E). This dimension is called Dimension (W). Illustration 20 g00903619 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 9/18(W) 22. Use Tooling (F) to measure the distance from the top of the surface plate to the top of Tooling (E). Record this dimension. Call this Dimension (X). 23. Use the following calculation: Dimension (X) - Dimension (W) = Dimension (Y). 24. Dimension (Y) is the correct lift-off limitation without shim (66). Note: This is the correct lift-off limitation for the 95 cc main hydraulic pump. 122.65 + 0.0 0.200 mm (4.8287 + 0.00 0.0078 inch) Call this Dimension (Z). Note: This is the correct lift-off limitation for the 130 cc and 145 cc main hydraulic pump. 136.95 + 0.0 0.200 mm (5.3917 + 0.00 0.0078 inch) Call this Dimension (Z). 25. Use the following calculation: Dimension (Z) - Dimension (Y) = Thickness of shim (66). Note: Shim (66) is available in several thicknesses. Select the correct thickness of shim (66) to obtain the correct lift-off limitation. Only one shim (66) should be used. Illustration 21 g01312802 Illustration 22 g01312803 26. Install cup springs (65) and shim (66) to barrel (63). 27. Install retainer (64) to barrel (63). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
w 10/18(W) Illustration 23 g01312801 28. Install pistons (58) to retainer plate (59). Illustration 24 g01312800 29. Install retainer plate (59) with pistons (58) to barrel (63). Illustration 25 g01313388 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
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w 11/18(W) Illustration 26 g01313391 Illustration 27 g01313392 30. Install rotating assembly (55) into piston pump (4). 31. Install retainers (61) and bolts (62). Use Tooling (J) on bolts (62). Note: Bolts (62) should be replaced with new bolts. 32. Install O-ring seal (57) to piston pump (4). Illustration 28 g01173619 33. Install bearing (52), plugs (53), and the O-ring seals in pump adapter (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/5/7
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