Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix WDM) Service Repair Manual Instant Download

Service Repair Manual Models D9R TRACK-TYPE TRACTOR

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/2 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i06194021 Track Roller - Remove SMCS - 4180-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT2223 Strap Group 1 B 183-4799 Track Roller Lifting Bracket 1 Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. 1. Loosen the track. See "Separation of Track". 2. Install tool (A) in order to hold the major bogies in position. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/2 3. In order to remove the track roller, lift that side of the tractor. Illustration 1 g00626261 4. Fasten a hoist to tool (B) . Put tool (B) under the track roller. 5. Remove four bolts (3) and two caps (2) that hold the track roller to the minor bogie. Illustration 2 g00626267 6. Remove track roller (4) from the minor bogie with tool (B) . The weight of the track roller is approximately 97 kg (214 lb). Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:22:00 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

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D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/3 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i07393407 Track Roller - Disassemble SMCS - 4180-015 Disassembly Procedure Start By: a. Remove the track rollers. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g06306530 1. Use a hammer and a punch, and drive the plug out of stopper (2). 2. Use a variable speed drill and a 12.7 mm (0.5 inch) drill bit to slowly remove the stopper. Remove stopper (2) from the ends of the shaft. 3. Remove bolts (3) and retainer (1) from both sides of the track roller. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/3 Illustration 2 g06306531 4. Remove O-ring seal (5) from retainer (1). Note: Put identification marks on the seals in case the seals need to be used again. The seals can be assembled and installed in the original position. 5. Put identification marks on seal ring (4). Remove the seal ring from retainer (1). Remove the O-ring seal from the seal ring. Illustration 3 g06306532 Note: Early track rollers do not have toric stabilizer (7). 6. Put identification marks on seal ring (6). Remove the seal ring and toric stabilizer (7) from shaft (8). 7. Remove the toric ring from seal ring (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 3/3 Illustration 4 g06306546 8. Pull shaft (8) out of the track roller far enough to fasten a hoist to the shaft. 9. Fasten a hoist to shaft (8). Remove the shaft from track roller (9). The weight of the shaft is 18 kg (40 lb). Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:22:59 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/7 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i07393455 Track Roller - Assemble SMCS - 4180-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-7641 Seal Installer 1 B 8T-0822 Alignment Sleeve 1 C 5P-7419 Plug Installer 1 D Testing Tool 1 E 8S-2328 Dial Indicator 1 Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Personal injury can result from acid. Wear all necessary protective equipment, such as rubber gloves and goggles when working with acid. The bottle containing the etchant should be properly marked ACID and should be stored in a protective place. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/7 1. Clean the parts and inspect the parts for wear or for damage. Replace all parts that are damaged or worn. Illustration 1 g06306546 Note: The bearing in track roller (9) can be damaged when shaft (8) is installed in the track roller. 2. Fasten a hoist to shaft (8). Carefully put the shaft in track roller (9). Illustration 2 g06306530 Note: Early track rollers have no toric stabilizers (7). 3. Put toric stabilizers (7) in position on both ends of shaft (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 3/7 Illustration 3 g06306615 Note: See, "Duo-Cone Floating Seals" before installing any of the Duo-Cone seals. 4. Put toric ring (10) in position in seal ring (6). Make sure that the toric ring is straight in seal ring (6). Illustration 4 g06306616 5. Use tool (A) to install the toric ring and seal ring (6) on shaft (8). Install the ring until tool (A) makes contact with the end of the shaft. Illustration 5 g06306622 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 4/7 6. Use a depth micrometer (11) to measure the distance between seal ring (6) and the shaft. The shaft is 90 degrees and four locations away from seal ring (6). The difference in these measurements must not be more than 0.8 mm (0.0315 inch). 7. If adjustments to seal ring (6) are necessary, use tool (A) to adjust the seal ring on the shaft. 8. Repeat steps 5 to 9 for installation of the toric ring. Also install the seal ring on the other side of the track roller. Illustration 6 g00523512 9. Put O-ring seal (12) in position on seal ring (4). Make sure that the O-ring seal is straight on the seal ring. Illustration 7 g06306624 10. Put the O-ring seal and seal ring (4) in position in retainer (1). Use tool (A) to install the seal ring in the retainer. Install the O-ring seal and seal ring (4) until the O-ring seal makes contact with the bottom of the retainer. 11. Use depth micrometer (11) to measure the distance from the surface of the retainer to the surface of seal ring (4). The seal rings can be found at four locations. The difference in these measurements must not be more than 0.1 mm (0.0039 inch). 12. If adjustments to the seal ring are necessary, use tool (A) to adjust the seal ring in the retainer. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 5/7 Illustration 8 g00523515 13. Put O-ring seal (5) in position in the groove in retainer (1). 14. Put petroleum jelly or grease on the O-ring seal. The petroleum jelly and grease will hold the seal in place on the retainers. Illustration 9 g06306625 15. Make sure that the faces of the seal rings are clean and free of any foreign material. 16. Put a thin film of clean oil on the face of the seal rings. 17. Put tool (A) in position in the bore of retainer (1) and the seal ring. Use tool (B) to put the retainer and put the seal ring in the original position on the track roller. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 6/7 Illustration 10 g06306632 18. Use tool (B) to hold the seal ring and retainer (1) in the correct position, and install bolts (3). Tighten the bolts evenly to keep the retainer in alignment with the track roller. 19. Tighten the bolts to a torque of 135 15 N m (100 11 lb ft). 20. Repeat steps 11 through 22 to install the retainer on the other side of the track roller. Illustration 11 g06306636 21. Put clean oil on stopper (2). Install the stopper in one end of shaft (8). Install the stopper 10 4 N m (7.3756 2.9502 lb ft) below the surface of the shaft end. 22. Use tool (C) to install the plug-in stopper (2). Install the plug even with the end of the stopper. 23. Use tool (D) to pressure test the track roller. a. Put air free of water under a pressure of 280 kPa (41 psi) into the roller shaft. b. b. If there is a pressure reduction in 10 seconds or less, there is a leak in the track roller. The track roller must be disassembled and checked. Illustration 12 g06306638 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 7/7 24. Use tool (E) to check the end play of shaft (8). The end play must be 0.22 to .98 mm (0.0087 to .0039 inch). 25. Fill track roller shaft (8) with 720 15 mL (24.4 .51 oz) of SAE 30 Oil. 26. Put clean oil on the stopper. Install the stopper in the end of shaft (8). Install the stopper 10 4 mm (0.394 0.158 inch) below the surface of the end of the shaft. 27. Use tool (C) to install the plug in the stopper. Install the plug even with the end of the stopper. End By: a. Install the track rollers. Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:23:59 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/2 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i06194032 Track Roller - Install SMCS - 4180-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT2223 Strap Group 1 B 183-4799 Track Roller Bracket 1 Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/2 Illustration 1 g00626267 1. Use a hoist and tool (B) and put track roller (4) in position in the minor bogie. Illustration 2 g00626261 2. Align the pin in caps (2) with the hole in the track roller shaft, and install caps (2) and bolts (3) . Tighten the bolts to a torque of 750 75 N m (553 55 lb ft). 3. Put track guide in position on the major bogie. Install the bolts that hold the major bogie in place. Tighten the bolts to a torque of 475 50 N m (350 37 lb ft). 4. Lower the tractor to the ground and remove tool (A) . 5. Adjust the track. Refer to Disassembly and Assembly, "Track - Connect" Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:24:58 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/2 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i07394827 Track Adjuster - Remove SMCS - 4157-011 Removal Procedure Start By: a. Remove the front track roller frame. Illustration 1 g06306929 1. Remove bolt (1) and the spacer from cable (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/2 Illustration 2 g06306943 2. Fasten an appropriate lifting device to track adjuster (3). Remove the track adjuster from the recoil spring. The weight of the track adjuster is 113 kg (249 lb). Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:25:57 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/4 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i01027944 Track Adjuster - Disassemble SMCS - 4157-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-4947 Hydraulic Cylinder Repair Stand 1 Start By: a. Remove the track adjusters. See Disassembly and Assembly, "Track Adjuster - Remove". Illustration 1 g00626596 1. Put the track adjuster in position on tool (A). 2. Remove cylinder (2) and piston (3) from cylinder assembly (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/4 Illustration 2 g00626597 3. Remove spiral ring (5) and retainer ring (4) from the piston. Illustration 3 g00626598 4. Remove seal assembly (6) from the piston. Illustration 4 g00626743 5. Remove seal rings (7) and (8) from the seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 3/4 Illustration 5 g00626601 6. Remove wear rings (9) from the cylinder. Illustration 6 g00626602 7. Remove cylinder (2) from the piston. Illustration 7 g00626603 8. Remove wear rings (10) from the inside of the cylinder. Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:26:57 UTC+0800 2020 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/4 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i01027945 Track Adjuster - Assemble SMCS - 4157-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 6V-4947 Hydraulic Cylinder Repair Stand 1 1. Put the wear rings in SAE 30 oil. Make sure that the rings are in the oil for a long enough time period so that the rings become filled and saturated with the oil. Illustration 1 g00626603 2. Install wear rings (10) on the inside of the cylinder. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 2/4 Illustration 2 g00626602 3. Install cylinder (2) on the piston. Illustration 3 g00626601 4. Put wear rings (9) in position on the cylinder. Illustration 4 g00626743 5. Put seal rings (7) and (8) in position on the seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 3/4 Illustration 5 g00626598 6. Install seal assembly (6) on the piston. Illustration 6 g00626597 7. Install retainer ring (4) and spiral ring (5) on the piston. Illustration 7 g00626596 8. Put cylinder assembly (1) in position on tool (A). Put SAE 30 oil on the seals. NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 4/4 Make sure that you do not damage the seal when you install piston (3) and cylinder (2) in the cylinder. Make sure that the lip of the seal goes past the chamfer in the cylinder. 9. Install piston (3) and cylinder (2) into the cylinder assembly. End By: a. Install the track adjusters. See Disassembly and Assembly, "Track Adjuster - Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 17 09:27:56 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

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D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408... 1/2 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR WDM Configuration: D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 3408C Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -SENR5387-14 Publication Date -01/08/2018 Date Updated -30/08/2018 i07395126 Track Adjuster - Install SMCS - 4157-012 Installation Procedure Illustration 1 g06307207 1. Fasten an appropriate lifting device to track adjuster (3). 2. Put the track adjuster in position in the front track roller frame. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/4/17

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com