Caterpillar Cat 966F SERIES II WHEEL LOADER (Prefix 7HL) Service Repair Manual Instant Download
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Service Repair Manual Models 966F SERIES II WHEEL LOADER
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 1/9 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966F WHEEL LOADER 7HL Configuration: 966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE) Disassembly and Assembly 966F WHEEL LOADER VEHICLE SYSTEMS Media Number -SENR4779-01 Publication Date -01/03/2004 Date Updated -24/10/2005 SENR47790005 Tilt Link And Lever SMCS - 6116; 6117-011; 6117-012 Remove Tilt Link And Lever 1. Position the bucket flat on the ground and shut the machine off. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 2/9 2. Remove bolt (2) that holds pin (1). 3. Install Puller (A) on the pin, as shown. 4. Fasten a hoist to the tooling and link so they do not fall when the pin is removed. 5. Remove pin (1). 6. Fasten strap (3) to the tilt lever, as shown, to hold the tilt lever in position. 7. Put a mark on the location of the bucket positioner. Loosen two bolts (4) and tighten bolt (5) so that bucket positioner (6) can be moved back. 8. Move the bucket positioner back so that the pin in the cylinder can be removed. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
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966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 3/9 9. Loosen two setscrews (8) and remove magnet assembly (7). 10. Remove bolt (9). 11. Put Puller Group (A) in position. Use a hoist to support the tooling. Use another hoist to support the tilt cylinder. 12. Remove the pin and Puller Group (A). 13. Use the machine hydraulics to move the cylinder rod into the cylinder and lower the cylinder onto the loader frame. 14. Remove bolt (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 4/9 15. Fasten a hoist to the lever assembly. 16. Put adapter (13), part of tooling (B), in the pin. 17. Install the remainder of tooling (B), as shown. Use a hoist to support the tooling so it does not fall when the pin is removed. 18. Remove the pin with tooling (B). 19. Remove the lever and link assembly. The weight of the lever and link assembly is 376 kg (825 lb). 20. Remove bolt (14). 21. Install Puller Group (C), as shown. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 5/9 22. Remove the pin from link assembly (15). 23. Remove lip type seals (16) from both sides of the link. 24. Remove bearings (17) from each end of the link. 25. Remove lip type seals (18) from each side of the lever. 26. Remove bearing (19) from the lever. Install Tilt Link And Lever https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 6/9 1. Lower the temperature of the bearing and install it in the lever with tooling (A). 2. The bearing must be installed in the center of the bore with the same amount of space on each side of the bearing. 3. Install two lip type seals (18) in the lever. The lip of the seal must be toward the outside as shown. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 7/9 4. Lower the temperature of the bearings and install them in the center of the bores with the same amount of space on each side with tooling (B). 5. Install the lip type seals in the link with tooling (C). The lip of the seal must be toward the outside. 6. Apply 5P960 Multipurpose Grease on the bores of the link, lever, tilt cylinder and the bucket. 7. Put the link in position in the lever and install pin (20). 8. Install the bolt that holds the pin in place. 9. Fasten a hoist to the link and lever assembly and put it in position. 10. Install pin (12) in lever assembly (15). 11. Install the bolt that holds the pin. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 8/9 12. Put the link in position and install pin (2). 13. Install the bolt that holds the pin. 14. Put the tilt cylinder in position and install pin (21). 15. Install the bolt that holds the pin. 16. Install magnet assembly (4). Tighten setscrews (8) to hold the magnet assembly in place. 17. Push bucket positioner (6) forward into its original position. 18. Loosen forcing screw (5). Tighten bolts (4). Copyright 1993 - 2020 Caterpillar Inc. Tue Mar 17 09:00:20 UTC+0800 2020 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 1/8 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966F WHEEL LOADER 7HL Configuration: 966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE) Disassembly and Assembly 966F WHEEL LOADER VEHICLE SYSTEMS Media Number -SENR4779-01 Publication Date -01/03/2004 Date Updated -24/10/2005 SENR47790006 Lift Arms SMCS - 6119-011; 6119-012 Remove Lift Arms Start By: https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 2/8 a. remove bucket b. remove tilt link and lever 1. Extend tilt cylinder (1) as far as possible. 2. Fasten a hoist to the cylinder and lift it into the position shown in Photo #B30251. 3. Fasten Puller (A) to the ROPS and tilt cylinder. 4. Use the machine hydraulics to raise the lift arms until the front and rear pin bores are level. 5. Install Stands (B) under the lift arms. 6. Remove grease fitting (2) from the pin. 7. Remove bolt (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 3/8 8. Fasten a hoist to lift cylinder (4). 9. Install tooling (C) on pin (5). Fasten a hoist to tooling (C) so that it does not fall when the pin is removed. 10. Remove pin (5). 11. Lower the lift cylinder down onto the main frame. 12. Repeat Steps 6 through 11 for the other lift cylinder. 13. Retract the lift cylinders as far as possible. 14. Fasten a hoist to lift arms (6) as shown. 15. Disconnect greas lines (7) from the rear lift arm pins. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 4/8 16. Remove bolts (9) that hold pins (8). 17. Install tooling (D) on the pins. Fasten a hoist to tooling (D) so that the tooling does not fall when the pin is removed. 18. Remove pin (8) with tool (D). 19. Remove lift arms (6) from the machine. The weight of the lift arms is 1265 kg (2800 lb). 20. Put the lift arms on blocks (10) to give access to the pin bores. 21. Remove lip type seals (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 5/8 22. Remove six bearings (12) from the lift arms. Install Lift Arms 1. Lower the temperature of all the bearings before they are installed in the lift arms. 2. Use tooling (A) to install the bearings in the bucket pin bores. The bearings must be installed in the center of the bores. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 6/8 3. Install the bearings in the center of the lift cylinder pin bores with tooling (B). 4. Use tooling (C) to install the rear bearings in the center of the bores. 5. Install the lip type seals with tooling (D). The seals must be installed with the lip of the seal toward the outside of the bore. 6. Apply 5P960 Multipurpose Grease to all of the pin bores of the lift arms. 7. Put tooling (E) and lift arms (6) in position. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 7/8 8. Install rear pins (8). Install bolts (9). 9. Connect grease lines (7). 10. Fasten a hoist to the lift cylinder. Lift the cylinder into position and install pins (5). 11. Install bolt (3) that holds pin (5). 12. Install fitting (2). 13. Grease all of the fittings with 5P960 Multipurpose Grease. End By: a. install tilt link and lever b. install bucket https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 1/2 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966F WHEEL LOADER 7HL Configuration: 966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE) Disassembly and Assembly 966F WHEEL LOADER VEHICLE SYSTEMS Media Number -SENR4779-01 Publication Date -01/03/2004 Date Updated -24/10/2005 SENR47790007 Lift Kickout Control SMCS - 5109-010 Remove & Install Lift Kickout Control Typical Example 1. Remove two bolts (1) and magnet assembly (2) at the rear, left side of the lift arms. 2. Disconnect wires (4). 3. Remove the two nuts and holder assembly (3). 4. Remove two bolts (5), the two spacers and switch assembly (6) from the holder. NOTE: To install lift kickout control, reverse the removal steps. After installation, make an adjustment to the kickout control. See, Testing & Adjusting. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
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966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE)(SEBP2939 - 00) - D... 1/2 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966F WHEEL LOADER 7HL Configuration: 966F SERIES II WHEEL LOADER 7HL00306-UP (MACHINE) Disassembly and Assembly 966F WHEEL LOADER VEHICLE SYSTEMS Media Number -SENR4779-01 Publication Date -01/03/2004 Date Updated -24/10/2005 SENR47790008 Bucket Positioner Control SMCS - 5112-010 Remove & Install Bucket Positioner Control 1. Remove the two bolts that hold cover (3) to the tube assembly. 2. Remove clip (2) and disconnect wires (4). 3. Loosen the two setscrews and remove magnet assembly (1) from the pin. 4. Remove two bolts, block (6) and switch assembly (5) from the cover. NOTE: To install bucket positioner control, reverse the removal steps. After installation, make an adjustment to the bucket positioner, See Testing & Adjusting. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/3/17
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
