Caterpillar Cat 962L Wheel Loader (Prefix MTN) Service Repair Manual Instant Download
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Service Repair Manual Models 962L WheelLoader
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 1/6 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962L WHEEL LOADER MTN Configuration: 962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly C7.1 Engines Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018 i05292390 Rear Power Take-Off (RPTO) - Remove SMCS - 1165-011-RE Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Group 1 Start By: a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove" for the correct procedure. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. If necessary, remove the OEM equipment from the rear power take-off (RPTO). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 2/6 Illustration 1 g02069019 Illustration 2 g02069023 2. Remove bolts (1). Remove adapter (2) from flywheel housing (9). Remove O-ring seal (3) (not shown). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
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962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 3/6 Note: Make a temporary mark on the adapter and the flywheel housing in order to show the correct orientation of the adapter. 3. Remove bolts (4). Remove adapter (5) from flywheel housing (9). Remove O-ring seal (6) (not shown). Note: Make a temporary mark on the adapter and the flywheel housing in order to show the correct orientation of the adapter. 4. Remove gear (7) from crankshaft (8). 5. If necessary, follow Steps 9.a through Steps 9.c in order to remove the sleeve bearing from the adapter. a. Place adapter (2) onto suitable support. b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (10) from adapter (2). c. Repeat Steps 9.a through Step 9.b in order to remove the sleeve bearing from adapter (5). Illustration 3 g02069020 6. Remove gear assembly (11) and gear assembly (12) from flywheel housing (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 4/6 Illustration 4 g02069021 7. Remove bolts (13). Remove gear (17) and idler hub (15) from flywheel housing (9). 8. Remove bolts (14). Remove gear (18) and idler hub (16) from flywheel housing (9). Illustration 5 g02069453 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 5/6 9. If necessary, follow Steps 9.a through Steps 9.c in order to remove the sleeve bearing from the gear. a. Place gear (17) onto suitable support. b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (19) from gear (17). c. Repeat Steps 9.a through Step 9.b in order to remove the sleeve bearing from the remaining gear. Illustration 6 g02069024 10. If necessary, follow Steps 10.a through Steps 10.b in order to remove the sleeve bearing from the flywheel housing. a. Use a suitable tool in order to remove sleeve bearing (20) from flywheel housing (9). b. Repeat Step 10.a in order to remove sleeve bearing (21) from flywheel housing (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 1/9 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962L WHEEL LOADER MTN Configuration: 962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly C7.1 Engines Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018 i05292388 Rear Power Take-Off (RPTO) - Install SMCS - 1165-012-RE Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Group 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Ensure that all components of the rear power take-off (RPTO) are clean and free from wear and damage. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 2/9 Illustration 1 g02070454 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 3/9 Illustration 2 g02069024 2. If necessary, follow Steps 2.a through Steps 2.c in order to install the sleeve bearing from the flywheel housing. a. Accurately align oil Holes (X) in sleeve bearing (20) with the oil holes in flywheel housing (9). b. Use Tooling (A) in order to install sleeve bearing (20) into flywheel housing (9). Note: Ensure that the oil holes are correctly aligned. If the oil holes are not correctly aligned, the sleeve bearing should be removed. c. Repeat Step 2.a through Steps 2.c in order to install sleeve bearing (21) to flywheel housing (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 4/9 Illustration 3 g02070455 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 5/9 Illustration 4 g02069021 3. If necessary, follow Steps 3.a through Steps 3.d in order to install the sleeve bearing to the gears. a. Place gear (17) onto suitable support. b. Accurately align Grooves (Z) in sleeve bearing (20) with Grooves (Y) in gear (17). c. Use Tooling (A) and a suitable press in order to install sleeve bearing (19) into gear (17). d. Repeat Steps 3.a through Step 3.c in order to install the sleeve bearing to gear (18). 4. Lubricate idler hub (15) and gear (17) with clean oil. Install idler hub (15) to gear (17). Note: Ensure that the gear and the idler hub are correctly oriented. 5. Install gear (17) and idler hub (15) assembly to flywheel housing (9). Note: Ensure that the oil hole in the idler hub is correctly positioned. 6. Install bolts (13) to idler hub (15) and hand tighten bolts. Note: Ensure that the idler hub is correctly aligned to the flywheel housing. 7. Repeat Steps 4 through Step 6 in order to install gear (18), idler hub (16) and bolts (14) to flywheel housing (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 6/9 8. Tighten bolts (13) and bolts (14) to a torque of 100 N m (74 lb ft). 9. Ensure that there is tactile backlash between gear (17) and gear (18). Ensure that there is end play between the idler hubs and the gears. Illustration 5 g02069020 10. install gear assembly (11) and gear assembly (12) to flywheel housing (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 7/9 Illustration 6 g02069019 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 8/9 Illustration 7 g02070473 11. If necessary, follow Steps 11.a through Steps 11.c in order to install the sleeve bearing to the adapter. a. Place adapter (2) onto suitable support. b. Use Tooling (A) and a suitable press in order to install sleeve bearing (10) into adapter (2). c. Repeat Steps 11.a through Step 11.b in order to install the sleeve bearing into adapter (5). 12. Install a new O-ring seal (3) (not shown) to adapter (2). 13. Install adapter (2) to flywheel housing (9). Note: Ensure correct orientation of the adapter. 14. Install bolts (1) and tighten the bolts to a torque of 55 N m (41 lb ft). 15. Install a new O-ring seal (6) (not shown) to adapter (5). 16. Install adapter (5) to flywheel housing (9). Note: Ensure correct orientation of the adapter. 17. Install bolts (4) and tighten the bolts to a torque of 55 N m (41 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 9/9 18. Ensure that there is tactile backlash between the gears. Ensure that there is end play between the gears and the flywheel housing and the adapters. 19. Install gear (7) to crankshaft (8). 20. If necessary, install the OEM equipment to the rear power take-off (RPTO). End By: a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install" for the correct procedure. Copyright 1993 - 2020 Caterpillar Inc. Mon Apr 6 09:05:20 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 1/3 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962L WHEEL LOADER MTN Configuration: 962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly C7.1 Engines Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018 i05909481 Vibration Damper and Pulley - Remove SMCS - 1205-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty Guide Stud M14 x 1.5 by 100 mm A - 1 B 227-4393 E18 Torx Socket 1 Start By: A. Remove the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove and Install" for the correct procedure. Note: The weight of the assembly of the crankshaft pulley, the vibration damper, and the crankshaft adapter is approximately 22 kg (48 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 2/3 Illustration 1 g02368017 1. Use a suitable tool in order to prevent the crankshaft from rotating. Use Tooling (B) to remove one Torx screws (1) from crankshaft pulley assembly (2) . 2. Install Tooling (A) into crankshaft pulley assembly (2) . 3. Remove remaining Torx screws (1) from crankshaft pulley assembly (2) . 4. Remove crankshaft pulley assembly (2) . 5. Remove Tooling (A) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 3/3 Illustration 2 g02368018 6. If necessary, follow Step 6.a through Step 6.b in order to remove friction shim (3) from the crankshaft. a. Remove the front seal from the front cover. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove and Install" for the correct procedure. b. Remove friction shim (3) . 7. If necessary, follow Step 7.a through Step 7.c in order to disassemble vibration damper, crankshaft pulley from crankshaft adapter. a. Place the crankshaft pulley assembly onto a suitable support. b. Remove bolts (7) from crankshaft pulley assembly (2) . c. Remove vibration damper (6) and crankshaft pulley (5) from adapter (4) . Copyright 1993 - 2020 Caterpillar Inc. Mon Apr 6 09:06:16 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 1/4 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962L WHEEL LOADER MTN Configuration: 962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly C7.1 Engines Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018 i05909490 Vibration Damper and Pulley - Install SMCS - 1205-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty Guide Stud M14 x 1.5 by 100 mm A - 1 B 227-4393 E18 Torx Socket 1 C 8T-3052 Degree Wheel 1 Guide Studs M12 x 1.75 by 50 mm D - 2 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 2/4 Illustration 1 g02368018 1. Ensure that the crankshaft adapter and the front of the crankshaft are clean and free from damage. 2. Inspect vibration damper (6) for damage. If necessary, replace the vibration damper. 3. If necessary, follow Step 3.a through Step 3.e in order to install vibration damper, crankshaft pulley to crankshaft adapter. a. Place crankshaft adapter (4) onto a suitable support. b. Install Tooling (D) crankshaft adapter (4) . c. Install crankshaft pulley (5) and vibration damper (6) over Tooling (D) . d. Install bolts (7) to the crankshaft pulley assembly. Note: Evenly space bolts (7) around the crankshaft pulley assembly. e. Tighten bolts (7) to a torque of 115 N m (85 lb ft). 4. If necessary, install friction shim (3) . Follow Step 4.a through Step 4.b in order to install friction shim (3) . a. Install friction shim (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 3/4 b. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove and Install" for the correct procedure. 5. Install Tooling (A) to the crankshaft. Illustration 2 g02368017 6. Install crankshaft pulley assembly (2) onto the crankshaft. 7. Install one Torx screws (1) to crankshaft pulley assembly (2) hand tighten. 8. Remove Tooling (A) . 9. Install remaining Torx screws (1) to crankshaft pulley assembly (2) . 10. Use a suitable tool in order to prevent the crankshaft from rotating. Tighten Torx screws (1) to a torque of 40 N m (29 lb ft). 11. Use Tooling (B) and Tooling (C) to turn Torx screws (1) through an additional 120 degrees. End By: Install the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove and Install" for the correct procedure. Copyright 1993 - 2020 Caterpillar Inc. Mon Apr 6 09:07:12 UTC+0800 2020 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 1/4 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 962L WHEEL LOADER MTN Configuration: 962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly C7.1 Engines Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018 i05292118 Crankshaft Front Seal - Remove and Install - Crankshaft Front Seal for Heavy Duty Front Cover SMCS - 1160-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 278-2636 Front Oil Seal Removal Tool 1 Start By: a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" for the correct procedure. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 2/4 Illustration 1 g02048634 1. Position Tooling (A) on the nose of the crankshaft. Screw Tooling (A) into crankshaft front seal (2). Note: Do not damage the edge of the front cover for the crankshaft front seal. 2. Screw the bolt into Tooling (A) in order to remove crankshaft front seal (2) from front cover (1). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty 9U-6206 Stud Front Seal Installer 1 9U-6207 Plate 1 B 9U-6209 Sleeve Plate 1 9U-6211 Seal Installer Tool 1 366-5984 Installer Assembly https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
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962L Wheel Loader MTN00001-UP (MACHINE) POWERED BY C7.1 Engine(M006... 3/4 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Ensure that the bore for the crankshaft front oil seal in the front cover is clean and free from damage. Illustration 2 g03413520 2. Assemble Tooling (B). 3. Correctly position a new crankshaft front seal (2) to front cover (1). Note: If the crankshaft front seal is supplied with a sleeve, remove the sleeve from the crankshaft front seal before installation. 4. Use Tooling (B) to install crankshaft front seal (2) to front cover (1). Ensure that the front face of the crankshaft front seal is installed to a depth of 6.5 0.2 mm (0.256 0.008 inch). 5. Remove Tooling (B) from the crankshaft. End By: https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/4/6
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