Caterpillar Cat 907H COMPACT Wheel Loader (Prefix SJM) Service Repair Manual Instant Download (SJM00001 and up)

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  1. w 1/14(W) Product: COMPACT WHEEL LOADER Model: 907H COMPACT WHEEL LOADER SJM Configuration: 907H Wheel Loader SJM00001-UP (MACHINE) POWERED BY C3.4 IND Engine Disassembly and Assembly 906, 907 and 908 Compact Wheel Loaders Power Train Media Number -KENR5211-04 Publication Date -01/06/2012 Date Updated -26/04/2017 i03267340 Differential and Bevel Gear (Locking) - Disassemble SMCS - 3254-015; 3256-015; 3270-015 Disassembly Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 C 220-8430 Pinion Wrench 1 D 220-8428 Spanner Wrench 1 E 8H-0663 Bearing Puller Gp 1 Start By: a. Remove the differential. Refer to Disassembly and Assembly, "Differential (Limited Slip) - Remove". NOTICE Failure to properly assemble parts or failure to follow established procedures can lead to damage of the parts and assembly. To avoid damage to parts, always identify and mark the parts so that they can be installed in the same location. Ensure that gear surfaces align. Never force parts during assembly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  2. w 2/14(W) NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01453350 1. Mark caps (1) before removal. Remove bolts (4) from lock plates (3). Remove bolts (2) from caps (1). Remove caps (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  3. w 3/14(W) Illustration 2 g01453520 Note: Mark the ring gear and the housing for installation. 2. Remove the differential case (5) from the housing (6). Remove bearing nuts (7). Leave the bearing cones (8) on at this time. Illustration 3 g01453353 3. Remove bolts (9) from ring gear (10). 4. Remove ring gear (10). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  4. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

  5. w 4/14(W) Illustration 4 g01453544 Note: Mark the differential case for assembly. 5. Split the differential case (5). Illustration 5 g01455030 Illustration 6 g01455053 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  6. w 5/14(W) 6. Remove bevel gears (11) and thrust washers (12). separate bevel gears (11) from shaft (13). Illustration 7 g01648202 7. Remove bevel pinion (14). 8. Remove counter disk (15). Illustration 8 g01453557 9. Remove bearing cone (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  7. w 6/14(W) Illustration 9 g01665780 10. Remove bearing cone (17). Illustration 10 g01665781 11. Remove collar (18). Remove pins (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  8. w 7/14(W) Illustration 11 g01665914 12. Use Tooling (A) to remove retaining ring (20). 13. Remove bolts (21) from bracket (22). 14. Remove bracket (22) from housing (23). Illustration 12 g01665917 15. Use Tooling (B) to remove lip seal (24). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  9. w 8/14(W) Illustration 13 g01665918 16. Use Tooling (C) and Tooling (D) to remove nut (25) and the washer. Illustration 14 g01665919 17. Use a soft hammer in order to drive pinion (26) from bearing cone (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  10. w 9/14(W) Illustration 15 g01665920 18. Remove bearing cone (27) from housing (23). Illustration 16 g01665922 19. Remove bearing cups (29) from housing (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  11. w 10/14(W) Illustration 17 g01665923 20. Remove the pinion washer (30). 21. Remove crush sleeve (31) from pinion (26). 22. Remove pinion washer (32). 23. Use Tooling (E) to remove bearing cone (33) from pinion (26). 24. Remove shim (34) from pinion (26). Illustration 18 g01666034 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  12. w 11/14(W) Follow the recommended procedure and use all recommended tooling to release the spring force. 25. Remove bolts (35). Remove support (36). Illustration 19 g01666093 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 26. Remove the piston and O-ring seal (38). Remove retaining ring (37). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  13. w 12/14(W) Illustration 20 g01666095 27. Remove spacer (40). Remove spring (39). Illustration 21 g01666653 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  14. w 13/14(W) 28. Remove bolts (41). Remove cover (42). Illustration 22 g01666713 29. Remove bushing (43). Illustration 23 g01666677 30. Reposition pin (44). Remove fork (45). Remove spring (46). Remove spacer (47). Remove retaining ring (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  15. w 1/18(W) Product: COMPACT WHEEL LOADER Model: 907H COMPACT WHEEL LOADER SJM Configuration: 907H Wheel Loader SJM00001-UP (MACHINE) POWERED BY C3.4 IND Engine Disassembly and Assembly 906, 907 and 908 Compact Wheel Loaders Power Train Media Number -KENR5211-04 Publication Date -01/06/2012 Date Updated -26/04/2017 i05034358 Differential and Bevel Gear (Locking) - Assemble SMCS - 3254-016; 3256-016; 3270-016 Assembly Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 1P-0510 Driver Gp 1 C 220-8430 Pinion Wrench 1 D 220-8428 Spanner Wrench 1 E 8H-0663 Bearing Puller Gp 1 F 235-2796 Measuring Shaft Assembly 1 G 235-2795 Plate 2 H 6V-2012 Depth Micrometer 1 J 8T-5096 Dial Indicator Gp 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  16. w 2/18(W) Illustration 1 g01666677 1. Install retaining ring (48) on pin (44). Install spacer (47) and spring (46) on pin (44). Position fork (45). Reposition pin (44). Illustration 2 g01666713 2. Install bushing (43). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  17. w 3/18(W) Illustration 3 g01666653 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Position cover (42). Install bolts (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  18. w 4/18(W) Illustration 4 g01666095 4. Install spring (39). Install spacer (40). Illustration 5 g01666093 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Install retaining ring (37). Install the piston and O-ring seal (38). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  19. w 5/18(W) Illustration 6 g01666034 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Position support (36). Install bolts (35). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  20. w 6/18(W) Illustration 7 g01665922 7. Use Tooling (B) to install bearing cups (29) in housing (23). Illustration 8 g01667055 8. Install shim (34) and bearing cone (33) to pinion (26). Illustration 9 g01667056 9. Install pinion (26) in housing (23). 10. Install bearing cone (27) to pinion (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  21. w 7/18(W) Illustration 10 g01665918 11. Install nut (25) and the washer. Use Tooling (C) and (D) in order to tighten nut (25) and remove the end play. Illustration 11 g01667057 12. Rotate housing (23). 13. Use Tooling (F), Tooling (G), and Tooling (H) to measure the distance to the pinion. This will determine if the pinion is in the correct position. Record the measurement. Compare the measurement to the number on the face of the pinion. 14. Use the following formula: Measurement (mm) + 35.25mm = stamp (mm). If depth is not correct, adjust shim (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  22. w 8/18(W) Illustration 12 g01665918 15. Remove nut (25) and the washer. Illustration 13 g01667056 16. Remove bearing cone (27) from pinion (26). 17. Remove pinion (26) from housing (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  23. w 9/18(W) Illustration 14 g01670455 18. Install washer (32) to pinion (26). 19. Install a new crush sleeve (31) to pinion (26). 20. Install washer (30) to pinion (26). Illustration 15 g01667056 21. Install pinion (26) to housing (23). 22. Install bearing cone (27) to pinion (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  24. w 10/18(W) Illustration 16 g01665918 23. Install nut (25) and the washer. Use Tooling (C) and (D) in order to ensure that the bearings are seated. Illustration 17 g01667295 24. Use Tooling (C) with a needle type torque wrench in order to set the rotating torque. Tighten nut (25) to a torque of 1.6 to 2.4 N m (14 to 21 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  25. w 11/18(W) Illustration 18 g01667294 25. Lock retaining nut (25) by peening the collar in the slot on pinion shaft (26). Illustration 19 g01665917 26. Use Tooling (B) to install lip seal (24). Illustration 20 g01665914 27. Install bracket (22) to housing (23). Apply sealant to bracket (22) before assembling to housing (23). 28. Install bolts (21) to bracket (22). Tighten bolts (21) to a torque of 50 N m (37 lb ft). 29. Use Tooling (A) to install retaining ring (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  26. w 12/18(W) Illustration 21 g01665781 30. Install pins (19). Install collar (18). Illustration 22 g01665780 31. Install bearing cone (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  27. w 13/18(W) Illustration 23 g01453557 32. Install bearing cone (16). Illustration 24 g01648202 33. Install counter disk (15). 34. Install bevel pinion (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  28. w 14/18(W) Illustration 25 g01455053 Illustration 26 g01455030 35. Install bevel gears (11) to shaft (13). 36. Install thrust washer (12) to bevel gears (11). Illustration 27 g01453544 37. Join differential case (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  29. w 15/18(W) Illustration 28 g01453353 38. Install ring gear (10) to differential case. Install bolts (9). Tighten bolts (9) to a torque of 95 4.75 N m (70 3 lb ft). Illustration 29 g01463348 39. Install differential case (5) to housing (6). 40. Install bearing nuts (7). Make sure that the bearing nuts (7) can turn freely. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  30. Suggest: For more complete manuals. Please go to the home page. https://www.ebooklibonline.com If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

  31. w 16/18(W) Illustration 30 g01453350 Note: Marks need to be oriented correctly for the installation. 41. Install bearing caps (1). Illustration 31 g01648223 42. Oscillate the bevel gear and advance bearing nut (7). Continue to advance the adjustment nut until there is no backlash. Back off the adjustment nut by 1/2 turn. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  32. w 17/18(W) Illustration 32 g01648436 43. Use a torque wrench and Tooling (C) in order to measure the overall rolling torque at the pinion shaft. Torque should be 1.6 N m to 2.4 N m (14 lb in to 21lb in) above measured rotating torque of pinion. Illustration 33 g01648438 44. Mount Tooling (J) on the carrier, as shown. Measure the backlash at four places on the bevel gear at 90 degree intervals. Compare the lowest reading to the specifications. The proper backlash setting is 0.180 mm to 0.230 mm (0.0071 inch to 0.0091 inch). 45. If the backlash is not within the specification, retract one adjustment nut and advance the opposite adjustment nut equally. This will maintain the bearing preload. 46. When proper backlash is obtained, tighten bearing cap bolts (2) to a torque of 266 N m (196 lb ft). 47. Install lock plates (3) and bolts (4). End By: a. Install the differential. Refer to Disassembly and Assembly, "Differential (Limited Slip) - Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2023/5/3

  33. https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

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