Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Manual Instant Download

Service Repair Manual Models 305.5 M ini Hydraulic Excavator

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02328456 Track Roller - Remove and Install SMCS - 4180-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track Adjustment - Adjust". Illustration 1 g01162908 2. Raise the machine by using Tooling (A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 2/3 Illustration 2 g01162909 3. Place suitable cribbing between the track and the roller frame. Lower the machine onto the suitable cribbing by using Tooling (A). Remove bolts (1) and track roller (2). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 Illustration 3 g01162909 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 3/3 Illustration 4 g01162908 1. Install track roller (2) and bolts (1). Raise the machine by using Tooling (A) and remove the suitable cribbing between the track and the roller frame. Lower the machine to the ground by using Tooling (A). 2. Apply tension to the track. Refer to Operation and Maintenance Manual, "Track Adjustment - Adjust". Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 15:39:19 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02329739 Track - Separate SMCS - 4170-076 Separation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 B 260-9412 Chain As 1 1. Release the tension on the track. Refer to Operation and Maintenance Manual, "Track Adjustment - Adjust". Illustration 1 g01162908 2. Raise the machine by using Tooling (A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 2/3 Illustration 2 g01163645 3. Rotate track assembly (1) until the master pin is on the top position. Place suitable cribbing under track assembly (1). Illustration 3 g01163030 4. Remove bolts (2) and track shoe (3). Remove bolts (4) and track shoe (5). Illustration 4 g01163039 5. Attach Tooling (B) and a suitable lifting device to track assembly (1). Remove cotter pin (7) from master pin (6). Use a suitable hammer and a suitable punch in order to remove master pin (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/3 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02331434 Track - Connect SMCS - 4170-077 Connection Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9745 Air/Hydraulic Jack Gp 1 B 260-9412 Chain As 1 Illustration 1 g01163039 1. Attach Tooling (B) and a suitable lifting device to track assembly (1). Use the suitable lifting device in order to lift track assembly (1) into position. Install master pin (6) and install cotter pin (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 2/3 Illustration 2 g01163030 2. Install track shoe (5) and install bolts (4). Install track shoe (3) and install bolts (2). Illustration 3 g01162908 Illustration 4 g01163645 3. Raise the machine by using Tooling (A). 4. Remove the suitable cribbing from track assembly (1) and lower the machine to the ground. 5. Apply tension on the track. Refer to Operation and Maintenance Manual, "Track Adjustment - Adjust". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/1 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02330446 Front Idler and Track Adjuster - Remove SMCS - 4157-011; 4158-011; 4159-011 Removal Procedure Start By: a. Separate the track in the front. Refer to Disassembly and Assembly, "Track - Separate". Illustration 1 g01163453 1. Slide track assembly (1) away from the front idler and track adjuster (2). Attach a suitable lifting device to the front idler and track adjuster (2). The weight of front idler and track adjuster (2) is approximately 57 kg (125 lb). Remove the front idler and track adjuster (2). Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 15:42:10 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/1 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02330834 Front Idler and Track Adjuster - Install SMCS - 4157-012; 4158-012; 4159-012 Installation Procedure Illustration 1 g01163453 1. Attach a suitable lifting device to the front idler and track adjuster (2). The weight of the front idler and track adjuster (2) is approximately 57 kg (125 lb). Install the front idler and track adjuster (2). Slide track assembly (1) over the front idler and track adjuster (2). 2. Connect the front of the track. Refer to Disassembly and Assembly, "Track - Connect". Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 15:43:06 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/1 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i02328787 Recoil Spring - Remove SMCS - 4158-011 Removal Procedure Start By: a. Remove the front idler and the track adjuster. Refer to Disassembly and Assembly, "Front Idler and Track Adjuster - Remove". Illustration 1 g01162944 1. Remove recoil spring assembly (1). Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 15:44:03 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/5 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i04294437 Recoil Spring - Disassemble SMCS - 4158-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 4C-9540 Recoil Spring Bench 1 146-2457 Hydraulic Power Supply Gp 1 B 223-3506 Hydraulic Cylinder and Lines Gp 1 8F-0024 Hose Assembly 2 3B-7722 Bushing 2 C 1P-2376 Coupler Assembly 2 1P-2377 Plug 1 D 8S-9971 Adapter for Ram 1 E 275-5820 Spacer 1 Start By: a. Remove the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring - Remove". Sudden release of spring force can cause injury. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 2/5 To prevent the possibility of injury, follow the procedure to relieve the spring pressure. Illustration 1 g00552576 1. Install Tooling (D) on Tooling (B). Illustration 2 g00483435 (1) Adjustable support Illustration 3 g01167158 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 3/5 Tooling (A) ( 2) Reaction plate (3) Movable plate 2. Determine the position for the recoil spring assembly in Tooling (A). Locate adjustable support (1) of Tooling (A) in this position. Level the adjustable support. 3. Measure the free length of the recoil spring assembly. Remove the cotter pin. Adjust the space from reaction plate (2) to movable plate (3) in order to fit the measured length. Illustration 4 g01164213 Typical Example 4. Attach a suitable lifting device to recoil spring assembly (4). The weight of recoil spring assembly (4) is approximately 16 kg (35 lb). Position the recoil spring assembly on adjustable support (1) in Tooling (A). Align the centerline of the recoil spring assembly with the centerline of Tooling (A) by moving the adjustable support. Illustration 5 g01164217 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 4/5 Illustration 6 g00552579 Tooling (A) ( 2) Reaction plate (3) Movable plate 5. Use the following procedure to position the recoil spring assembly in Tooling (A). a. Level the recoil spring assembly by repositioning the adjustable support. b. Use Tooling (E) and position the recoil spring assembly so that nut (6) is centered in the hole of reaction plate (2). c. Install two pins (5) on the back side of reaction plate (2), as shown. d. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction plate (2) and movable plate (3). e. Be sure that the recoil spring assembly is leveled and centered in Tooling (A). Illustration 7 g01164218 6. Close covers (7) on Tooling (A). Operate Tooling (B) and slowly compress the recoil spring assembly until the nut is free to move. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 5/5 Illustration 8 g01164220 7. Locate nut (6) through the opening in Tooling (A). Remove nut (6) from the retaining rod. Use Tooling (B) and slowly release the force on the recoil spring assembly. 8. Open covers (7) on Tooling (A). Attach a suitable lifting device to the disassembled recoil spring assembly. Remove the recoil spring assembly from Tooling (A). Illustration 9 g01164225 9. Remove washer (10), retaining rod (9), and spring (8). Copyright 1993 - 2020 Caterpillar Inc. Thu Feb 13 15:45:00 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 1/6 Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5 MINI HYD EXCAVATOR DCK Configuration: 305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 Engine Disassembly and Assembly 305.5 and 306 Mini Hydraulic Excavators Machine Systems Media Number -RENR9437-08 Publication Date -01/09/2018 Date Updated -17/09/2018 i05813460 Recoil Spring - Assemble SMCS - 4158-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 4C-9540 Recoil Spring Bench 1 146-2457 Hydraulic Power Supply Gp 1 B 223-3506 Hydraulic Cylinder and Lines Gp 1 8F-0024 Hose Assembly 2 3B-7722 Bushing 2 C 1P-2376 Coupler Assembly 2 1P-2377 Plug 1 D 8S-9971 Adapter for Ram 1 E 275-5820 Spacer 1 F - Loctite Anti-seize Compound 1 Several tons of force are required to compress the recoil spring during assembly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 2/6 Do not compress the spring assembly until the covers on the tooling have been closed. It is possible for the recoil spring to twist under load and come out of the tooling resulting in injury or death. Note: Check the condition of the threads on support assembly (9) and on nut (6). If the threads are damaged, use new parts for replacement. Illustration 1 g00552576 1. Install Tooling (D) on Tooling (B). Illustration 2 g00483435 (1) Adjustable support https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 3/6 Illustration 3 g00552579 Tooling (A) ( 2) Reaction plate (3) Movable plate 2. Determine the position for the recoil spring assembly in Tooling (A). Place adjustable support (1) of Tooling (A) in this position. Level the adjustable support. Illustration 4 g01164237 3. Loosely assemble the recoil spring assembly. Apply Tooling (F) to the threads of support assembly (9). Install recoil spring (8) onto support assembly (9). Install support (10) and nut (6). Do not tighten nut (6) at this time. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

305.5 Mini Hydraulic Excavator DCK00001-UP (MACHINE) POWERED BY 4M40 ... 4/6 Illustration 5 g01164238 Typical Example Illustration 6 g01164217 4. Attach a suitable lifting device to the recoil spring assembly. Position the recoil spring assembly (4) in Tooling (A). The weight of recoil spring assembly (4) is approximately 16 kg (35 lb). Use the following procedure to properly position recoil spring assembly (4) in Tooling (A). a. Level the recoil spring assembly by repositioning the adjustable support (1). b. Position the recoil spring assembly so that nut (6) and the washer can be installed through the access hole in reaction plate (2). c. Install two pins (5) on the back side of reaction plate (2), as shown. d. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction plate (2) and movable plate (3). e. Be sure that recoil spring assembly (4) is leveled and centered in Tooling (A). f. Remove the suitable lifting device from recoil spring assembly (4). Illustration 7 g01164218 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/13

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com