Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual Instant Download
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Service Repair Manual Model 216B3 Skid SteerLoader
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/9 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i04590116 Piston Motor (Hydrostatic) - Disassemble - Two Speed SMCS - 4351-015 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1854 Retaining Ring Pliers 1 B 7S-8469 Bushing 1 C 1P-0510 Driver Gp 1 D 1P-1863 Retaining Ring Pliers 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/9 Start By: a. Remove the motor. Illustration 1 g02744218 1. Remove nut (1) and valve (2) Illustration 2 g02744356 2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7), and O-ring seal (8) from valve (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/9 Illustration 3 g02744358 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Use a suitable press in order to remove retaining ring (9) and lock (10). 4. Remove housing (11). 5. Remove the O-ring seal from housing (11). Illustration 4 g02744436 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 4/9 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove springs (12). 7. Use Tooling (A) in order to remove retaining ring (13). 8. Remove piston (14). Illustration 5 g02744439 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (A) in order to remove retaining ring (15). 10. Remove piston (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 5/9 Illustration 6 g02744457 11. Remove spring (17). Illustration 7 g02745158 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 12. Use a suitable press in order to remove pin (18). 13. Remove valve (19). 14. Remove the spring from valve (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 6/9 Illustration 8 g02745161 15. Remove seals (20). Illustration 9 g02745162 16. Remove piston (21). Illustration 10 g02745163 17. Remove seals (22). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 7/9 Illustration 11 g02745176 18. Remove radial motor (23). Illustration 12 g02745180 19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining ring (24). 20. Remove shim (25). Illustration 13 g02745196 21. Use a suitable press and Tooling (C) in order to remove shaft (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 8/9 22. Remove bearing cone (27). Illustration 14 g02745200 23. Remove bearing cone (28) and seal (29). Illustration 15 g02745202 24. Remove bearing cup (30) and lip seal (31). Illustration 16 g02745204 25. Remove bearing cup (32). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 9/9 Copyright 1993 - 2019 Caterpillar Inc. Tue Oct 8 17:57:03 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/14 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i05269920 Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method SMCS - 4351-015 S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP Disassembly Procedure Table 1 Required Tools Tools Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 136-1452 Retaining Ring Pliers As 1 C 1P-0074 Slide Hammer Puller Gp 1 D 5F-7339 Adapter 1 E 1P-1859 Retaining Ring Pliers 1 F 5P-5197 Retaining Ring Pliers As 1 G FT-3081 Adapter Plate 1 Spanner Wrench Assembly(1) 308-5676 1 H 329-1669 Spanner Wrench Assembly(2) 1 308-5675 Driver Assembly 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/14 127-8458 Final Drive Bench Ar 1 K 1H-3110 Bearing Puller Gp 1 (1)6 Pin (2)7 Pin Start By: a. Remove the piston motor. Illustration 1 g01509813 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/14 Illustration 2 g01510048 2. Remove bearing (3) and seal (4). Illustration 3 g01510076 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 4/14 Illustration 4 g01510154 4. Remove O-ring seal (8) from plug (5). 5. Remove spring (7) and spool (6). 6. Repeat Step 4 for opposite side. Illustration 5 g01510333 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Remove plug (12), O-ring seal (13), spring (11) and washer (10). 8. Remove spool (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 5/14 9. Repeat Step 7 for opposite side. Illustration 6 g01397331 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 10. Do not remove nut (12A). 11. Remove plug (12B), O-ring seal (12C), O-ring seal (12D), retainer (12E), spring (12F), and valve (12G). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 6/14 Illustration 7 g01511467 12. Remove O-ring seals (14) and (15). Remove springs (16) and port plate (17). Illustration 8 g01512055 13. Remove bearing race (18) and piston assembly (19). Illustration 9 g01513257 14. Remove piston assembly (19A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 7/14 Illustration 10 g01512054 15. Remove pins (20). Illustration 11 g01512134 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 16. Use Tooling (A) and a suitable press in order to remove retaining ring (21) from barrel (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 8/14 Illustration 12 g01512596 17. Remove washers (22) and spring (23) from barrel (19). Illustration 13 g01513300 18. Apply low air to port hole (24) in order to remove piston assembly (25). Illustration 14 g01513310 19. Remove O-ring seals (26) and (27) from piston assembly (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 9/14 Illustration 15 g01513421 20. Remove collar (28), discs (29), and plates (30). Illustration 16 g01513454 21. Remove O-ring seal (31) from collar (28). Illustration 17 g01513473 22. Remove shaft (32) and swashplate (33). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin... 10/14 Illustration 18 g01513577 23. Remove piston (34). Illustration 19 g01513869 24. Remove balls (35) and springs (36). 25. Use a suitable press in order to remove bearing (37). Illustration 20 g03353911 26. Use Tooling (B) in order to remove retaining ring (38). 27. Remove plug (39) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin... 11/14 Illustration 21 g01513925 28. Use Tooling (C) and Tooling (D) in order to remove cover (40). Illustration 22 g01514083 29. Remove O-ring seal (41) and carrier assembly (42). Illustration 23 g01515008 30. Use Tooling (E) in order to remove retaining rings (43). 31. Remove gears (44) and gear (45). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin... 12/14 Illustration 24 g01515037 32. Use Tooling (F) in order to remove retaining ring (46). 33. Remove gear (47). Illustration 25 g01515047 34. Use Tooling (E) in order to remove the retaining rings (48). 35. Remove gears (49). Illustration 26 g01515073 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin... 13/14 Illustration 27 g02924025 Illustration 28 g01515110 36. Drill the stakes from nut (50). 37. Install spindle (51) and housing (52) onto Tooling (G). 38. Install Tooling (H) into spindle (51). Note: See Table 1 in order to determine the correct spanner wrench assembly. 39. Install Tooling (G) onto the bottom of Tooling (J). 40. Install remaining pieces of Tooling (J). 41. Remove nut (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin... 14/14 Illustration 29 g02923856 42. Use Tooling (K) and a suitable press in order to remove spindle (51) from housing (52). Illustration 30 g01515147 43. Remove Duo-Cone seals (53) and (54). Copyright 1993 - 2019 Caterpillar Inc. Tue Oct 8 17:58:02 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/15 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i05308829 Piston Motor (Hydrostatic) - Disassemble SMCS - 4351-015 S/N - B7H1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - TSL1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 136-1452 Retaining Ring Pliers As 1 1P-0074 Slide Hammer Puller Gp 1 C 5F-7340 Adapter 1 5F-7342 Adapter 1 D 1P-1859 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F FT-3081 Adapter Plate 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/15 G 127-8458 Final Drive Bench Ar 1 Spanner Wrench Assembly (1) 308-5676 1 H 329-1669 Spanner Wrench Assembly (2) 308-5675 Adapter J 1H-3110 Bearing Puller Gp 1 K 5F-7343 Bearing Puller Gp 1 ( 1 ) 6 Pin ( 2 ) 7 Pin Start By: A. Remove the piston motor. Illustration 1 g01397283 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/15 Illustration 2 g01397317 2. Remove O-ring seals (3) , port plate (4) , and bearing (5) . Illustration 3 g01397322 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (6) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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