Caterpillar Cat 216B3 Skid Steer Loader (Prefix JXM) Service Repair Manual Instant Download
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Service Repair Manual Model 216B3 Skid SteerLoader
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 1/17 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER JXM Configuration: 216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i02358306 Piston Pump (Hydrostatic) - Disassemble SMCS - 5070-015-H7 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-7289 Ruler 1 B 1P-1861 Retaining Ring Pliers 1 C 138-7576 Link Brackets 2 D 8T-4956 Bolts (M12 - 1.75 - 35 MM) 2 E 8T-4223 Hard Washers (13.5 - 25.5 - 3 MM THK) 2 F 1P-0510 Driver Gp 1 G 1P-1854 Retaining Ring Pliers 1 H 1U-7600 Slide Hammer Puller Gp 1 J 1P-1860 Retaining Ring Pliers 1 K 8H-0663 Bearing Puller Gp 1 Start By: a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove". Note: The following procedure is intended for cleaning purposes only. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 2/17 Illustration 1 g00903455 1. Remove the fittings and connectors (1). 2. Remove speed sensing valve (2). Illustration 2 g00903457 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove cover (3) and the spring for the crossover relief valve. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 3/17 Illustration 3 g00903461 Illustration 4 g00903467 4. Remove seat (4). 5. Note the orientation of spring (5). 6. Remove O-ring seal (6) from cover (3). 7. Remove back up ring (7) from cover (3). 8. Repeat Step 3 through Step 7 for the other covers. Illustration 5 g00903500 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 4/17 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Remove plug (8) for the charge relief valve. Illustration 6 g00903502 Illustration 7 g00903503 10. Remove seat (9). 11. Remove shims (12). 12. Remove spring (13). 13. Remove seal (11) from plug (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 5/17 14. Remove O-ring seal (10) from plug (8). Illustration 8 g01178122 15. Use Tooling (A) to measure the distance from the stud to the nut. Record the distance for assembly purposes. Illustration 9 g00904929 16. Remove screws (14). 17. Remove nut (15). 18. Remove cover (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 6/17 Illustration 10 g00904930 19. Remove O-ring seal (17) from cover (16). Illustration 11 g00904933 20. Use Tooling (B) to remove retaining ring (18). Remove actuator assembly (19). Illustration 12 g00905018 21. Remove O-ring seal (20) from actuator assembly (19). Illustration 13 g01054368 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 7/17 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 14 g01054370 Note: Keepers (21) must be marked for assembly. Do not mix keepers (21). The keepers are not interchangeable. 22. Place actuator assembly (19) in a suitable press. 23. Remove keepers (21). 24. Remove shaft (26). 25. Remove spring retainer (22). 26. Remove spring (23). 27. Remove spring retainer (24). 28. Remove spacer (25). 29. Repeat Step 15 through Step 28 for the other cover. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 8/17 Illustration 15 g01178123 30. Remove caps (27). 31. Remove connectors (28). 32. Remove fitting (29). 33. Remove adapter (30). Illustration 16 g00905035 Note: Mark the location of the notch in stud (31) by making a corresponding mark on the housing for installation purposes. 34. Use Tooling (A) to measure the distance from stud (31) to nut (32). Record the distance for assembly purposes. 35. Remove stud (31) and nut (32). 36. Repeat Step 34 and Step 35 for the other stud. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 9/17 Illustration 17 g01178125 37. Remove connector (33). 38. Remove caps (34). 39. Remove fittings (35). Illustration 18 g00905224 40. Use Tooling (A) to measure the distance from studs (36) to nuts (37). Record the distance for assembly purposes. 41. Remove studs (36) and nuts (37). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 10/17 Illustration 19 g01178127 42. Remove bolts (38) from cover (39). Illustration 20 g00973868 43. Use a suitable lifting device, Tooling (C), Tooling (D), and Tooling (E) to raise the piston pump housing. Illustration 21 g01178130 Note: Mark the port plates for assembly. Port plates are not interchangeable. 44. Remove port plate (40). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 11/17 Illustration 22 g01178131 45. Remove plug (41) and the O-ring seal. Illustration 23 g01178132 46. Remove slotted pin (42). 47. Repeat Step 45 and Step 46 for the other side. Illustration 24 g01178133 48. Remove the rotating assembly and swashplate (43). 49. Remove linkage (44). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 12/17 Illustration 25 g01178135 50. Remove bearing assemblies (45) and (46). 51. Remove swashplate (47). Illustration 26 g01178137 Note: Mark the reaction plate assembly and the barrel. 52. Remove reaction plate assembly (48) from barrel (49). Illustration 27 g00905445 53. Remove the retainer and shims (51) from barrel (50). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 13/17 Illustration 28 g00973870 Illustration 29 g00905448 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 54. Place barrel (50) in a suitable press. 55. Use Tooling (F) and Tooling (G) to remove retaining ring (52) and spring (55). 56. Remove washer (54). 57. Remove pins (53). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 14/17 Illustration 30 g00905648 58. Remove bearing races (56) from pins (57). Illustration 31 g00905650 59. Remove O-ring seal (58). 60. Inspect dowel (59) for damage. Illustration 32 g00905577 61. Use Tooling (B) to remove retaining ring (60). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 15/17 Illustration 33 g00973871 62. Use Tooling (H) to remove seal (61). Illustration 34 g00905582 63. Use Tooling (B) to remove retaining ring (62). Illustration 35 g00905653 64. Remove shaft (63). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 16/17 Illustration 36 g00973872 65. Use Tooling (J) to remove retaining ring (64). Illustration 37 g00973873 66. Use a suitable press and Tooling (K) to remove bearing (65). Illustration 38 g00906134 67. Remove bearing (66). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engin... 17/17 Illustration 39 g00906511 68. Remove actuator (67). Illustration 40 g00906515 69. Remove seal (68). 70. Remove liner (69). 71. Repeat Step 42 through Step 70 for the other end of the piston pump. Copyright 1993 - 2019 Caterpillar Inc. Tue Oct 8 09:46:52 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 1/17 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER JXM Configuration: 216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i02362815 Piston Pump (Hydrostatic) - Assemble SMCS - 5070-016-H7 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-7289 Ruler 1 B 1P-1861 Retaining Ring Pliers 1 F 1P-0510 Driver Gp 1 G 1P-1854 Retaining Ring Pliers 1 J 1P-1860 Retaining Ring Pliers 1 K 8H-0663 Bearing Puller Gp 1 L 2P-8301 Seal Guide 1 M 6V-2055 Grease 1 N 1U-6395 Grease 1 P 9S-3263 Thread Lock Compound 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 2/17 Illustration 1 g00906515 1. Install liner (69). 2. Install seal (68). Illustration 2 g00906511 3. Install actuator (67). Illustration 3 g00906134 4. Install bearing (66). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... 3/17 Illustration 4 g00906130 5. Raise the temperature of bearing (65). 6. Use a suitable press and Tooling (K) to install bearing (65). Illustration 5 g00905698 7. Use Tooling (J) to install retaining ring (64). Illustration 6 g00905653 8. Install shaft (63). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/8
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