Caterpillar Cat 216B3 Skid Steer Loader (Prefix DSN) Service Repair Manual Instant Download
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Service Repair Manual Model 216B3 Skid SteerLoader
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/9 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i04590116 Piston Motor (Hydrostatic) - Disassemble - Two Speed SMCS - 4351-015 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1854 Retaining Ring Pliers 1 B 7S-8469 Bushing 1 C 1P-0510 Driver Gp 1 D 1P-1863 Retaining Ring Pliers 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/9 Start By: a. Remove the motor. Illustration 1 g02744218 1. Remove nut (1) and valve (2) Illustration 2 g02744356 2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7), and O-ring seal (8) from valve (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
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216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/9 Illustration 3 g02744358 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Use a suitable press in order to remove retaining ring (9) and lock (10). 4. Remove housing (11). 5. Remove the O-ring seal from housing (11). Illustration 4 g02744436 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 4/9 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove springs (12). 7. Use Tooling (A) in order to remove retaining ring (13). 8. Remove piston (14). Illustration 5 g02744439 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Use Tooling (A) in order to remove retaining ring (15). 10. Remove piston (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 5/9 Illustration 6 g02744457 11. Remove spring (17). Illustration 7 g02745158 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 12. Use a suitable press in order to remove pin (18). 13. Remove valve (19). 14. Remove the spring from valve (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 6/9 Illustration 8 g02745161 15. Remove seals (20). Illustration 9 g02745162 16. Remove piston (21). Illustration 10 g02745163 17. Remove seals (22). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 7/9 Illustration 11 g02745176 18. Remove radial motor (23). Illustration 12 g02745180 19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining ring (24). 20. Remove shim (25). Illustration 13 g02745196 21. Use a suitable press and Tooling (C) in order to remove shaft (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 8/9 22. Remove bearing cone (27). Illustration 14 g02745200 23. Remove bearing cone (28) and seal (29). Illustration 15 g02745202 24. Remove bearing cup (30) and lip seal (31). Illustration 16 g02745204 25. Remove bearing cup (32). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 9/9 Copyright 1993 - 2019 Caterpillar Inc. Mon Oct 7 12:45:19 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/8 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i05971143 Piston Motor (Hydrostatic) - Disassemble SMCS - 4351-015 S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - JXM3176-UP S/N - MWD4581-UP S/N - PWK1-UP S/N - SNA1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-1028 Spacer 1 B 126-7183 Crossblock 1 6V-8149 Nut 1 154-6182 Forcing Bolt 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/8 5P-8245 Hard Washer 1 C 7S-8469 Bushing 1 Start By: a. Remove the motor. Illustration 1 g03743316 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Use Tooling (A) and a suitable press to compress spring (2) while removing retaining ring (2). Remove spring (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/8 Illustration 2 g03743821 2. Use Tooling (B) in order to remove piston (3). Illustration 3 g03743707 3. Remove O-ring seal (4) from housing (6). 4. Remove bolts (5) and housing (6). Illustration 4 g03743712 5. Remove shims (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 4/8 Illustration 5 g03743714 6. Remove external discs (8) and internal discs (9). Illustration 6 g03743722 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Remove shaft (10) and O-ring seal (11) from housing (13). 8. Remove bolts (12) and housing (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 5/8 Illustration 7 g03743759 9. Remove valve group (14) from housing (13). Illustration 8 g03743768 10. Remove backup rings (15) and O-ring seals (16) from valve group (14). Illustration 9 g03743774 11. Remove O-ring seal (17) and seals (18) from housing (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 6/8 Illustration 10 g03743833 12. Remove manifold (19). Illustration 11 g03743840 13. Remove springs (20) from manifold (19). Illustration 12 g03743859 14. Remove housing (21). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 7/8 Illustration 13 g03743882 15. Remove rotor (22) and O-ring seal (23). Illustration 14 g03743917 16. Use a suitable press and Tooling (C) in order to remove retaining ring (24). 17. Remove shim (25). 18. Use a suitable press to remove shaft assembly (26). Illustration 15 g03743938 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 8/8 19. Use a suitable press to remove dust seal (27) and bearing cone (28) from shaft assembly (26). Illustration 16 g03743926 20. Remove bearing cone (29) and bearing cup (30). Illustration 17 g03743947 21. Remove bearing cup (31) and lip seal (32) from housing (30). Copyright 1993 - 2019 Caterpillar Inc. Mon Oct 7 12:46:18 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/8 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i04590189 Piston Motor (Hydrostatic) - Assemble - Two Speed SMCS - 4351-016 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1854 Retaining Ring Pliers 1 B 7S-8469 Bushing 1 C 1P-0510 Driver Gp 1 D 1P-1863 Retaining Ring Pliers 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 2/8 Illustration 1 g02745204 1. Lower the temperature of bearing cup (32). 2. Install bearing cup (32). Illustration 2 g02745202 3. Lower the temperature of bearing cup (32). 4. Install bearing cup (30) and lip seal (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 3/8 Illustration 3 g02745200 5. Raise the temperature of bearing cone (28). 6. Install seal (29) and bearing cone (28). Illustration 4 g02745221 7. Install shaft (26). 8. Raise the temperature of bearing cone (27). 9. Install bearing cone (27). 10. Install shim (25). 11. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to install retaining ring (24). Illustration 5 g02745176 12. Install radial motor (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 4/8 Illustration 6 g02745163 13. Install seals (22). Illustration 7 g02745162 14. Install piston (21). Illustration 8 g02745161 15. Install seals (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 5/8 Illustration 9 g02745158 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 16. Install the springs into valve (19). 17. Install valve (19). 18. Use a suitable press in order to install pin (18). Illustration 10 g02744457 19. Install spring (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 6/8 Illustration 11 g02744439 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 20. Install piston (16). 21. Use Tooling (A) in order to install retaining ring (15). Illustration 12 g02744436 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 7/8 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 22. Install piston (14). 23. Use Tooling (A) in order to install retaining ring (13). 24. Install springs (12). Illustration 13 g02744358 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 25. Install the O-ring seal onto housing (11). 26. Install housing (11). 27. Use a suitable press in order to install retaining ring (9) and lock (10). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
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216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(... 8/8 Illustration 14 g02744356 28. Install O-ring seal (8), O-ring seal (7), backup ring (6), O-ring seal (5), backup ring (4), and O-ring seal (3) onto valve (2). Illustration 15 g02744218 29. Install valve (2) and nut (1). End By: a. Install the motor. Copyright 1993 - 2019 Caterpillar Inc. Mon Oct 7 12:47:17 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/7
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
