Caterpillar Cat 216B3 SKID STEER LOADER (Prefix CD3) Service Repair Manual Instant Download
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Service Repair Manual Model 216B3 SKID STEER LOADER
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 1/17 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i02362815 Piston Pump (Hydrostatic) - Assemble SMCS - 5070-016-H7 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-7289 Ruler 1 B 1P-1861 Retaining Ring Pliers 1 F 1P-0510 Driver Gp 1 G 1P-1854 Retaining Ring Pliers 1 J 1P-1860 Retaining Ring Pliers 1 K 8H-0663 Bearing Puller Gp 1 L 2P-8301 Seal Guide 1 M 6V-2055 Grease 1 N 1U-6395 Grease 1 P 9S-3263 Thread Lock Compound 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 2/17 Illustration 1 g00906515 1. Install liner (69). 2. Install seal (68). Illustration 2 g00906511 3. Install actuator (67). Illustration 3 g00906134 4. Install bearing (66). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 3/17 Illustration 4 g00906130 5. Raise the temperature of bearing (65). 6. Use a suitable press and Tooling (K) to install bearing (65). Illustration 5 g00905698 7. Use Tooling (J) to install retaining ring (64). Illustration 6 g00905653 8. Install shaft (63). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 4/17 Illustration 7 g00905582 9. Use Tooling (B) to install retaining ring (62). Illustration 8 g00905650 10. Dowel (59) must be aligned with the piston pump housing during assembly. 11. Install O-ring seal (58). Illustration 9 g00905648 12. Install bearing races (56) on pins (57). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 5/17 Illustration 10 g00905448 Illustration 11 g00973870 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 13. Install pins (53). 14. Install washer (54). 15. Place barrel (50) in a suitable press. 16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 6/17 Illustration 12 g00905445 17. Install the shims and retainer (51) to barrel (50). Illustration 13 g01178137 Note: Align the reaction plate assembly with the barrel. 18. Install reaction plate assembly (48) to barrel (49). Illustration 14 g01178135 19. Install swashplate (47). 20. Install bearing assemblies (45) and (46). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 7/17 Illustration 15 g01178133 21. Install linkage (44). 22. Install the rotating assembly and swashplate (43). Illustration 16 g01180099 Illustration 17 g01178132 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 8/17 Illustration 18 g01178131 23. Note the orientation of linkage (44). 24. Pin (42A) must be centered in the hole in the pump housing. 25. Install slotted pin (42) so that the slotted pin engages pin (42A). 26. Install the plug and O-ring seal (41). 27. Repeat Step 24 through Step 26 for the other side. Illustration 19 g01180101 Illustration 20 g01180102 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 9/17 Note: The port plates are marked for assembly. Port plates are not interchangeable. 28. Apply Tooling (M) to port plate (40). 29. Align port plate (40) with the piston pump housing. 30. Install port plate (40). 31. Position linkage (44) in order to connect with actuator (67) during assembly. 32. Assemble the cover to the piston pump housing. 33. Repeat Step 1 through Step 32 for the other end of the piston pump. Illustration 21 g01180104 34. Apply Tooling (N) to seal (61). 35. Use Tooling (L) to install seal (61). Illustration 22 g00906796 36. Use Tooling (B) to install retaining ring (60). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 10/17 Illustration 23 g01178127 37. Install bolts (38) to cover (39). Illustration 24 g00905224 38. Position stud (36) and nut (37). 39. Use Tooling (A) to measure the distance from stud (36) to nut (37). Set the distance to the recorded measurement from the disassembly. Illustration 25 g01180160 40. Install fittings (35). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 11/17 41. Install caps (34). 42. Install connector (33). Illustration 26 g00905035 Note: Align the mark on the housing with the notch in stud (31). 43. Install stud (31) and nut (32). Set the distance to the recorded measurement from the disassembly. 44. Use Tooling (A) to measure the distance from stud (31) to nut (32). Tighten the nut to a torque of 30 2 N m (22 1 lb ft). 45. Repeat Step 43 and Step 44 for the other stud. Illustration 27 g01178123 46. Install adapter (30). 47. Install fitting (29). 48. Install connectors (28). Tighten the connectors to a torque of 22 1 N m (16 1 lb ft). 49. Install caps (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 12/17 Illustration 28 g01054370 Illustration 29 g01054368 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Note: Keepers (21) are marked for assembly. Do not mix keepers (21). 50. Install spacer (25). 51. Install spring retainer (24). 52. Install spring (23). 53. Install spring retainer (22). 54. Install shaft (26). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 13/17 55. Place actuator assembly (19) in a suitable press. 56. Install keepers (21). Illustration 30 g00905018 57. Install O-ring seal (20) on actuator assembly (19). Illustration 31 g00904933 58. Install actuator assembly (19). 59. Use Tooling (B) to install retaining ring (18). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 14/17 Illustration 32 g00904930 60. Install O-ring seal (17) to cover (16). Illustration 33 g00904929 61. Install cover (16). 62. Install nut (15). 63. Install screws (14). Illustration 34 g01178122 64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the recorded measurement from the disassembly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 15/17 Illustration 35 g00903503 Illustration 36 g00903502 65. Install O-ring seal (10) to plug (8). 66. Install seal (11) to plug (8). 67. Install spring (13). 68. Install shims (12). 69. Install seat (9). Illustration 37 g00903500 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 16/17 70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 4 N m (52 3 lb ft). Illustration 38 g00903467 Illustration 39 g00903461 71. Install back up ring (7) to cover (3). 72. Install O-ring seal (6) to cover (3). 73. Note the orientation of spring (5). 74. Install seat (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine... 17/17 Illustration 40 g00903457 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque of 160 8 N m (118 6 lb ft). 76. Repeat Step 71 through Step 75 for the other covers. Illustration 41 g00903455 77. Install speed sensing valve (2). Tighten the valve to a torque of 50 3 N m (37 2 lb ft). 78. Install the fittings and connectors (1). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install". Copyright 1993 - 2019 Caterpillar Inc. Sun Oct 6 23:29:26 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 1/5 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i07376431 Piston Pump (Hydrostatic) - Install SMCS - 5070-012-H7 Installation Procedure Table 1 Required Tool Tool Part Number Part Description Qty A 247-4296 Pump Support 1 B 138-7575 Link Bracket 1 159-3327(1) Wrench Adapter 1 C 387-9124(2) Wrench Adapter 1 (1)For use with hex head bolts. (2)For use with 12 point head bolts https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 2/5 Illustration 1 g01053175 1. Use a suitable lifting device, Tooling (B), and Tooling (A) to support piston pump (5). 2. Position piston pump (5). The weight of the piston pump is approximately 61 kg (134 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 3/5 Illustration 2 g01053307 3. Use Tooling (C) to install bolt (6). Tighten bolts (6) to a torque of 160 30 N m (118 22 lb ft). Note: Refer to Service Magazine, SEPD1272, "A New Bolt Is Used To Fasten The Hystat Pump To The Engine" for bolt replacement information. 4. Repeat Step 3 for the other side. 5. Remove Tooling (A) and (B) from piston pump (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 4/5 Illustration 3 g01051393 6. Connect hose (4). 7. Tighten clamp (3). 8. Connect hose assemblies (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 5/5 Illustration 4 g01051392 9. Connect hose assemblies (1). End By: a. Install the gear pump. b. Install hydraulic tank. Copyright 1993 - 2019 Caterpillar Inc. Sun Oct 6 23:30:25 UTC+0800 2019 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S... 1/6 Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i02787466 Control Manifold and Solenoid (Parking Brake) - Remove and Install SMCS - 5264-010; 5479-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 6V-9508 Face Seal Plug (11/16 - 16 THD) 3 6V-9829 Cap Assembly (11/16 - 16 THD) 3 ZZ 6V-9509 Face Seal Plug (13/16 - 16 THD) 2 6V-9830 Cap Assembly (13/16 - 16 THD) 2 Start By: a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". b. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/6
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