Case IH Maxxum 5120 5130 5140 and 5150 Tractors (Pin.JJF1050700 and after) Operator’s Manual Instant Download (Publication No.9-27315)
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Maxxum Tractors 5120, 5130, 5140 and 5150 P.I.N JJF1050700 and after Operator s Manual Don 9-27315
Alt+ to display template information Maxxum Tractors 5120, 5130, 5140 and 5150 Alt= to hide template information P.I.N. JJF1050700 and After TRIM THIS EDGE Don 9- 27315 Template Date: 1994_05_26 Template Name: OM_1_col TRIM THIS EDGE RIGHT PAGE
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. ! Template Date: 1994_05_26 Template Name: OM_1_col M171B Safety Decals on this machine use the words Danger, Warning or Caution, which are defined as follows: G DANGER: Indicates an immediate hazard situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED. G WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury. The color associated with Warning is ORANGE. G CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. TRIM THIS EDGE WA R N I N G IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: ! Alt+ to display template information Alt= to hide template information G Is instructed in safe and proper use of the machine. G Reads and understands the Manual(s) pertaining to the machine. G Reads and understands ALL Safety Decals on the machine. G Clear the area of other persons. G Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow Don 9-27315 Copyright 1996 Case Corporation November 1995 (Revised October, 1996) Case and IH are registered trade marks of Case Corporation TRIM THIS EDGE LEFT PAGE
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GENERAL TABLE OF CONTENTS TO THE OWNER .............................................................................................. 1 Alt+ to display template information IDENTIFICATION NUMBERS/MACHINE COMPONENTS ............................ 4 MACHINE COMPONENTS ............................................................................ 6 Alt= to hide template information SAFETY/DECALS ............................................................................................ 8 SAFETY RULES ............................................................................................ 8 INTENDED USE ............................................................................................ 8 GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ................................................................ 9 TRANSPORTING PASSENGERS ............................................................... 10 OPERATION ................................................................................................ 10 LEAVING THE TRACTOR ........................................................................... 10 IMPLEMENTS .............................................................................................. 11 PTO OPERATION ....................................................................................... 11 SERVICE ..................................................................................................... 11 BASIC RULE ................................................................................................ 12 MOUNTING AND DISMOUNTING OF TRACTOR ...................................... 12 SAFETY DECALS ........................................................................................ 13 ROLL OVER PROTECTIVE STRUCTURE (ROPS) .................................... 18 TRIM THIS EDGE INSTRUMENTS/CONTROLS ......................................................................... 20 STANDARD INSTRUMENT CLUSTER ....................................................... 20 DIGITAL INSTRUMENT CLUSTER ............................................................. 24 OPERATING CONTROLS ........................................................................... 28 OPERATORS SEAT .................................................................................... 46 Template Date: 1994_05_26 OPERATING INSTRUCTIONS ...................................................................... 51 BEFORE STARTING THE ENGINE ............................................................ 51 RUN IN PROCEDURE ................................................................................. 52 SERVICE INDICATOR LAMPS AND GAUGES .......................................... 53 SEAT BELT .................................................................................................. 55 NORMAL STARTING PROCEDURE .......................................................... 56 STOPPING THE ENGINE ........................................................................... 58 PARKING THE TRACTOR .......................................................................... 60 COLD TEMPERATURE OPERATION ......................................................... 62 TOWING THE TRACTOR ............................................................................ 66 HOW TO TRANSPORT THE TRACTOR .................................................... 67 OPERATING THE TRANSMISSION ........................................................... 68 Template Name: OM_1_col I TRIM THIS EDGE RIGHT PAGE
DIFFERENTIAL LOCK ................................................................................ 78 WHEEL SLIP INDICATOR .......................................................................... 79 CAB AIR FLOW ARRANGEMENTS ............................................................ 81 MAXIMUM INSIDE CAB PRESSURE ......................................................... 81 MAXIMUM AIR FLOW AND MAXIMUM COOL ........................................... 82 MAXIMUM HEAT ......................................................................................... 83 AIR CONDITIONER OPERATION .............................................................. 84 POWER TAKEOFF ...................................................................................... 85 DRAWBAR .................................................................................................. 94 COMBINED AUTO HITCH AND DRAWBAR .............................................. 95 TRACTOR AMBER WARNING LAMPS AND DIRECTION TURN SIGNALS .............................................................. 101 Template Date: 1994_05_26 Template Name: OM_1_col FIELD OPERATION ..................................................................................... 103 DRAWBAR PREPARATION ...................................................................... 103 QUICK ADJUST, HEIGHT ADJUSTABLE, CLEVIS TYPE TRAILER HITCHES .............................................................................. 106 THREE POINT HITCH SYSTEM PREPARATION .................................... 111 REAR HITCH OPERATION ....................................................................... 120 HITCH OPERATING TIPS ......................................................................... 128 FRONT HITCH PREPARATION ................................................................ 131 REMOTE HYDRAULICS PREPARATION ................................................ 135 REMOTE HYDRAULICS OPERATION ..................................................... 139 AUXILIARY POWER CONNECTIONS ...................................................... 143 PROGRAMMING DIGITAL INSTRUMENT CLUSTER ............................. 145 FOLDABLE ROPS FRAME ....................................................................... 151 TRIM THIS EDGE Alt+ to display template information Alt= to hide template information TIRES/WHEELS/SPACING/BALLAST ....................................................... 154 TIRE AND WHEEL EQUIPMENT .............................................................. 154 TIRE AND WHEEL SERVICE ................................................................... 161 MFD FRONT WHEEL TREAD POSITIONS .............................................. 162 REAR WHEEL TREAD POSITIONS ......................................................... 164 DUAL REAR WHEEL TREAD POSITIONS ............................................... 168 MFD AXLE ADJUSTMENTS ..................................................................... 169 REAR WHEEL ADJUSTMENT .................................................................. 177 FRONT WHEEL FENDERS ..................................................................... 181 FRONT TO REAR TIRE SIZE COMBINATIONS ...................................... 183 TRACTOR BALLAST ................................................................................. 184 LUBRICATION/FILTERS/FLUIDS .............................................................. 194 HOURMETER ............................................................................................ 194 HOOD AND SIDE PANELS ....................................................................... 195 TOOL BOX ................................................................................................ 196 GREASE POINTS ..................................................................................... 199 CAPACITIES ............................................................................................. 202 ENGINE LUBRICATION ............................................................................ 203 II TRIM THIS EDGE LEFT PAGE
FUEL SYSTEM .......................................................................................... 207 COOLING SYSTEM ................................................................................... 215 AIR INDUCTION SYSTEM ........................................................................ 219 TRANSMISSION LUBRICATION .............................................................. 225 MECHANICAL FRONT DRIVE (MFD) AXLE ............................................. 228 FRONT PTO LUBRICATION ..................................................................... 230 CAB AIR FILTERS ..................................................................................... 231 Alt+ to display template information Alt= to hide template information MAINTENANCE/ADJUSTMENTS ............................................................... 236 COOLING SYSTEM ................................................................................... 236 OPERATORS CAB .................................................................................... 238 AUTO HITCH RELEASE CABLE ADJUSTMENT ..................................... 243 AUTO HITCH LIFT ROD ADJUSTMENT .................................................. 244 HITCH BOLTS ........................................................................................... 246 ELECTRICAL SYSTEM ............................................................................... 248 ELECTRICAL SYSTEM ............................................................................. 248 GENERAL SERVICE INFORMATION ....................................................... 250 BATTERIES ............................................................................................... 254 BULB AND LAMP REPLACEMENT .......................................................... 258 TRIM THIS EDGE MACHINE STORAGE ................................................................................... 264 SPECIFICATIONS ........................................................................................ 266 DIESEL ENGINE ....................................................................................... 266 GENERAL MACHINE ................................................................................ 268 TRAVEL SPEEDS ..................................................................................... 271 APPROXIMATE MEASUREMENTS AND WEIGHTS ............................... 279 NOISE LEVELS ......................................................................................... 284 CASE TECHNICAL MANUALS ................................................................. 291 Template Date: 1994_05_26 Template Name: OM_1_col III TRIM THIS EDGE RIGHT PAGE
TO THE OWNER TO THE OWNER 5150 TRACTOR With Mechanical Front Drive (MFD) Alt+ to display template information Alt= to hide template information TRIM THIS EDGE J03908 Dealer Stamp Template Date: 1994_04_29 Template Name: OM_1_col Manufacturer: Case Germany GmbH Industriestra e 39 41460 Neuss 1 Germany NOTE: This manual replaces the previous operators manual 9-27314. 1 TRIM THIS EDGE RIGHT PAGE
TO THE OWNER TO THE OWNER Template Date: 1994_04_29 Template Name: OM_1_col This manual contains important information about the safe operation, adjustment and maintenance of your Case Tractor. Refer to the Detail Index at the end of this manual for locating specific items about your machine. The right and left of the tractor in this manual are the same as your right and left when sitting in the tractor seat looking forward. DO NOT operate or permit anyone to operate or service this tractor until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this tractor correctly and safely. This tractor, with standard equipment and authorized attachments, is intended to be used for farming, etc. DO NOT use this tractor for any application or purpose other than those described in this manual. Consult an authorized dealer or the Case Corporation on changes, additions or modifications that can be required for this tractor to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. TRIM THIS EDGE Keep this Operators Manual in the manual compartment provided on this machine. Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any further information or assistance about your tractor. Your dealer has technicians with special training that know the best methods of repair and maintenance for your tractor. Alt+ to display template information Alt= to hide template information IMPORTANT: This operators manual is part of your tractor. If the tractor is sold, loaned or rented the operators manual MUST go with it. DD95E008 OPERATORS MANUAL STORAGE (CAB MODEL) 2 TRIM THIS EDGE LEFT PAGE
TO THE OWNER Declaration of Conformity This tractor complies with the provisions of directive 89/336/EEC: Alt+ to display template information Alt= to hide template information -Electromagnetic Compatibility. TRIM THIS EDGE Template Date: 1994_04_29 Template Name: OM_1_col 3 TRIM THIS EDGE RIGHT PAGE
IDENTIFICATION NUMBERS/MACHINE COMPONENTS PRODUCT IDENTIFICATION AND SERIAL NUMBERS Write your machine Model number, Product Identification Number (P.I.N.), and Serial numbers on the lines provided below. If needed, give these numbers to your Case dealer when you need parts or information for your machine. Template Date: 1994_04_29 Template Name: OM_1_col Make a record of the numbers. Keep the record and your Manufacturers Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency. Serial Number Locations TRACTOR TRACTOR TRIM THIS EDGE DD95M108A DD95M109 Model Number_________________ Product Identification Number _____________________________ Model Number _________________ Product Identification Number _____________________________ Alt+ to display template information Alt= to hide template information TRACTOR - WITH CAB TRACTOR - WITH ROPS FRAME C14524 J04737 Model Number_________________ Product Identification Number _____________________________ Model Number _________________ Product Identification Number _____________________________ 4 TRIM THIS EDGE LEFT PAGE
IDENTIFICATION NUMBERS/MACHINE COMPONENTS CAB ROPS FRAME Alt+ to display template information Alt= to hide template information C14522R J04736 Serial Number _________________ Serial Number__________________ ENGINE TRANSMISSION TRIM THIS EDGE B22816 G02800 Serial Number _________________ Serial Number__________________ Template Date: 1994_04_29 Template Name: OM_1_col MFD AXLE C05417 Serial Number _________________ 5 TRIM THIS EDGE RIGHT PAGE
IDENTIFICATION NUMBERS/MACHINE COMPONENTS MACHINE COMPONENTS Template Date: 1994_04_29 Template Name: OM_1_col 2 1 7 3 6 5 4 TRIM THIS EDGE DP95M093 1. ROPS Cab 2. Front Work Lamps Alt+ to display template information Alt= to hide template information 3. Front Ballast Weights 4. Front Hitch 5. Battery Box 6. Tool Box 7. Hand Rails 6 TRIM THIS EDGE LEFT PAGE
IDENTIFICATION NUMBERS/MACHINE COMPONENTS 2 Alt+ to display template information 1 Alt= to hide template information 3 DP95M110 TRIM THIS EDGE 7 4 5 Template Date: 1994_04_29 Template Name: OM_1_col 6 DP95M111 1. Rear View Mirrors 2. Side/Indicator Lamps 3. Fuel Filler Cap 4. External 3 Point Linkage Controls 5. Rear PTO 6. Auto Hitch or Drawbar 7. Top Link 7 TRIM THIS EDGE RIGHT PAGE
SAFETY/DECALS SAFETY RULES ! ! Template Date: 1994_04_29 Template Name: OM_1_col Before operating, read and comply with the operators manual and safety instructions. Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and operations of all controls before you try to operate. MAKE SURE YOU CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate. The safety information given in this manual does not replace safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment needed by the local laws and regulations. TRIM THIS EDGE CASE is continuing to work for your safety: by making tractors with better protection and by giving these rules for safe operation. THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. ! Alt+ to display template information Alt= to hide template information M171B Intended Use This Case tractor is designed solely for use in customary agricultural or similar operation (intended use). Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitutes essential elements for the intended use. 8 TRIM THIS EDGE LEFT PAGE
SAFETY/DECALS This Case tractor should be operated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention). Alt+ to display template information Alt= to hide template information The accident prevention regulations, all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times. Any arbitrary modifications carried out on the tractor will relieve the manufacturer of all liability for any resulting damage or injury. GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS ! ! G In addition to the instructions contained in this operator's manual, also observe the general safety and accident prevention regulations. TRIM THIS EDGE G Always comply with local traffic regulations when driving on public roads. G Before starting work, familiarize yourself with all the controls and instruments and their functions. During work is too late. G Start the engine and drive the tractor only from the operator's seat. G Never attempt to start engine by shorting across the starting motor terminals as the machine may immediately start to move. G Before moving away, always check the immediate vicinity of the machine (e.g. for children). Ensure adequate visibility. Template Date: 1994_04_29 Template Name: OM_1_col G Never run the engine in a closed building. G Clothing worn by the operator must be close-fitting. Avoid wearing loose jackets, shirts or ties. G Handle fuel with care as it is highly flammable. Never refuel the machine in the vicinity of naked flames or sparks. Do not smoke during refuelling. G Always stop the engine and remove the main switch key before refuelling. Fill fuel tank outdoors. Clean up any spilled fuel immediately. G Prevent fires by keeping the machine clean. G Take care when handling battery acid (toxic and corrosive). 9 TRIM THIS EDGE RIGHT PAGE
SAFETY/DECALS ! ! TRANSPORTING PASSENGERS Template Date: 1994_04_29 Template Name: OM_1_col G Passengers may only be carried if a proper passenger seat is fitted. G The carrying of passengers is otherwise not permitted. OPERATION ! ! G Always adapt your ground speed to the ground conditions. Avoid making sharp turns when driving up or down slopes or when driving across the slope. Do not attempt to turn the machine with the differential lock engaged. When driving down slopes, never depress the clutch and change gear. G Attach trailers and/or implements correctly, see page 103. The operating, steering and braking behavior will be affected by attaching implements, trailers and ballast weights. Therefore ensure adequate steering and braking power. TRIM THIS EDGE G Observe maximum permissible axle loads and total weights, see page 283. G When making turns with towed or mounted implements, always take into consideration the width and inertia of the implement. LEAVING THE TRACTOR ! ! Alt+ to display template information Alt= to hide template information G Before leaving the tractor: 1. Lower the implement or equipment to the ground; 2. Put the forward/neutral/reverse lever, range and speed levers into neutral position and stop the engine; remove the main switch key and lock the operator's cab (when equipped); 3. Make sure that the tractor will not roll away (apply park brake, use wheel wedges). G Never leave the tractor unattended when the engine is running. G Never leave the operator's platform/cab when the tractor is in motion. 10 TRIM THIS EDGE LEFT PAGE
SAFETY/DECALS ! ! IMPLEMENTS G Attach implements and trailers to the tractor only using the prescribed drawbars or hitches, see page 103 G Take particular care when attaching trailers or implements. G Prevent trailer and implement from rolling away. G Operate tractor only when all guards are fitted and in their correct position. Alt+ to display template information Alt= to hide template information PTO OPERATION ! ! G Always shut off engine before connecting or disconnecting drive shaft. G When operating the PTO, no person must be allowed to remain in the vicinity of the rotating PTO stub shaft or drive shaft. G Guards for drive shaft and PTO stub shaft must be fitted, see page 91 and page 92. G High-inertia implements do not become stationary immediately when PTO is disengaged. Allow sufficient time for implement to "run down" to a halt before cleaning or adjusting. G As soon as drive shaft has been removed, install guard over PTO stub shaft. TRIM THIS EDGE SERVICE ! ! G DO NOT service the tractor with the engine running. Follow the instructions in this manual or see your dealer. G Escaping fluid (fuel or hydraulic oil) under high pressure can penetrate the skin and cause serious injury. If any fluid is injected into the skin, consult a doctor immediately or serious infections may result. G Dispose of oil, fuel and filters correctly, in accordance with local regulations. Do not drain oil or fuel onto the ground or into a drain. Be responsible for the environment. G Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job safely, see page 161. G Retighten wheel nuts after the specified hours in this manual, see page 170 and page 177. G Always disconnect the battery ground strap(s) before carrying out any electrical repairs on the machine, see page 256. Template Date: 1994_04_29 Template Name: OM_1_col G Use original manufacturers parts. Spare parts/service parts must comply with the manufacturers technical specifications. 11 TRIM THIS EDGE RIGHT PAGE
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SAFETY/DECALS ! ! BASIC RULE Template Date: 1994_04_29 Template Name: OM_1_col G Always check the operating and road safety of the tractor before starting. MOUNTING AND DISMOUNTING OF TRACTOR ! ! WARNING: Jumping on or off the tractor can cause an injury. Always face the tractor, use the hand rails and steps, and get on or off slowly. Maintain a three point contact to avoid falling, (both hands on rails and one foot on the step, or one hand on the hand rail and both feet on the steps). ! When mounting or dismounting the tractor use the left hand door when possible. If you use the right hand door, avoid interference with the control levers. TRIM THIS EDGE Alt+ to display template information Alt= to hide template information dd95g126 12 TRIM THIS EDGE LEFT PAGE
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