Case IH LX252 Front End Loader for JX1U Series Tractors Operator’s Manual Instant Download (Publication No.6-39591)

LX252 Front End Loader Operator s Manual For JX1U Series Tractors Rac 6-39591

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY. ! M171C If Safety Decals on this machine use the words Danger, Warning or Caution, which are defined as follows: DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. CAUTION: Indicates an potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows: The first panel indicates the nature of the hazard. The second panel indicates the appropriate avoidance of the hazard. Background color is YELLOW. Prohibition symbols such as and if used, are RED. STOP WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR: ! Is instructed in safe and proper use of the machine. Reads and understands the Manual(s) pertaining to the machine. Reads and understands ALL Safety Decals on the machine. Clears the area of other persons. Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance. 2004 CNH America LLC Rac 6-39591 Issued April, 2004 (Revised July, 2004) CASE and IH are registered trade marks of CNH America LLC

Template Name: OML_2_col Template Date: 1997_02_12 Rac 0-00000 Alt= to hide template information Alt+ to display template information GENERAL TABLE OF CONTENTS 1 - TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LX252 FRONT END LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 - IDENTIFICATION NUMBER AND MAIN MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PRODUCT IDENTIFICATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MACHINE MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 - SAFETY/DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SERVICE AREA, FIRE EXTINGUISHER, FIRST AID KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4 - GENERAL/SETUP INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ECOLOGY AND THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 UNCRATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 AXLE OSCILLATION STOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5 - TRACTOR/LOADER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 MOUNTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 6 - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 GRAPPLE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 7 - TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8 - LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 GENERAL SAFETY AND TRACTOR MAINTENANCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 LOADER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 BUSHING REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 HYDRAULIC CYLINDER SEAL REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 9 - STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 STORING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 REMOVING FROM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 10 - SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 DETAIL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 I

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Template Name: OML_2_col Template Date: 1997_02_12 Rac 0-00000 Alt= to hide template information Alt+ to display template information II

Template Name: OML_2_col Template Date: 2001_03_06 Rac 0-00000 1 - TO THE OWNER LX252 FRONT END LOADER RR04E003 NOTE: The Left and Right sides of the machine are the same as your Left and Right hand while seated in the Tractor Operator s Seat facing forward. The LX252 Front End Loader is designed to be used with the JX1U Series Tractor. 1

1 - TO THE OWNER TO THE OWNER This manual contains important information about the safe operation, adjustment and maintenance of your Front End Loader. Refer to the Detail Index at the end of this manual for locating specific items about your machine. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. This Front End Loader, with standard equipment and authorized attachments, is intended to be used for above ground digging, land leveling, loading and material handling. 20033351 DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer or the manufacturer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications may cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. This Operator s Manual is to be stored in the Tractor Operator s Manual Storage Compartment. Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any further information or assistance about your machine. Your dealer has manufacturer approved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your Front End Loader. 2

Template Name: OML_2_col Template Date: 2001_03_06 Rac 0-00000 2 - IDENTIFICATION NUMBER AND MAIN MACHINE COMPONENTS PRODUCT IDENTIFICATION NUMBER When ordering parts or when requesting information or assistance always give the following information: 1. Machine Name 2. Model Number 3. Product Identification Number (P.I.N.) 86988678 P.I.N. PLATE Write the model and Product Identification Number of your Front End Loader on the lines below: MODEL NUMBER ______________________________________ LOADER PRODUCT IDENTIFICATION NUMBER ______________________________________ 10022534 P.I.N. LOCATION 3

2 - IDENTIFICATION NUMBER AND MAIN MACHINE COMPONENTS MACHINE MAIN COMPONENTS Standard Loader 2 5 1 4 3 6 6 RH04E104 1. LOADER TOWER 2. LOADER BOOM 3. LIFT CYLINDER 4. LOADER BUCKET 5. BUCKET CYLINDER 6. PARK STANDS Mechanical Self-Leveling (MSL) Loader 3 5 4 6 1 8 2 7 RH04E056 1. LOADER TOWER 2. LIFT CYLINDER 3. MSL LINK 4. LOADER BOOM 5. LOADER PIVOT PLATE 6. BUCKET CYLINDER 7. PARK STAND STORAGE 8. LOADER BUCKET 4

Template Name: OML_2_col Template Date: 2001_03_06 Rac 0-00000 3 - SAFETY/DECALS SAFETY Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and operations of all controls before you try to operate. MAKE SURE YOU CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the stability, and load characteristics of this machine before you start to operate. The safety information given in this manual does not replace safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment needed by the local laws and regulations. CNH America LLC is continuing to work for your safety by making machines with better protection and by giving these rules for safe operation. THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY.M171C ! GENERAL SAFETY RULES ! ! G Before starting engine study Operator s Manual safety messages. Read all safety signs on machine. Clear the area of other persons. Learn and practice safe use of controls before operating. It is your responsibility to understand and follow manufacturers machine operation, service, and to observe pertinent laws and regulations. Operator and Service Manuals may be obtained from your equipment dealer. G Keep service area clean and dry. Wet or oily floors are slippery. Wet areas can be dangerous when working with electrical equipment. Be sure all electrical outlets and tools are properly grounded. G Before leaving the machine, stop the engine, place all controls in neutral, engage the parking brake and remove the key. G A frequent cause of personal injury or death is persons falling off and being run over. Do not permit anyone to ride on the machine. G Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To Prevent Personal Injury: Relieve all pressure, before disconnecting fluid lines or performing work on the hydraulic system. Before applying pressure, make sure all connections are tight and components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately. M149C instructions on M581A R103A G ALWAYS make sure working area is clear of other persons before you start operating this machine. NEVER allow anybody in work area during machine operation or servicing. M265A G DO NOT modify the machine. Unauthorized modifications may cause operational malfunction or safety hazard. G ALWAYS make sure working area is clear of other persons, pets, tools, etc. before you start operating this machine. NEVER allow anybody in work area during machine operation. 5

3 - SAFETY/DECALS PERSONAL SAFETY ! ! RH02F040 Throughout this manual and on the machine s safety decals, you will find precautionary statements: DANGER, WARNING or CAUTION followed by specific instructions or ISO two panel safety pictorial symbols. These precautions are intended for your personal safety. Failure to follow the DANGER, WARNING or CAUTION instructions may result in death or serious bodily injury. DANGER, WARNING or CAUTION are defined as follows: G DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. G WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. G CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW. ISO two panel pictorial symbol decals are defined as follows: G The first panel indicates the nature of the hazard. G The second panel indicates the appropriate avoidance of the hazard. G Background color is YELLOW. G Prohibition symbols such as and if used, are RED. STOP 6

3 - SAFETY/DECALS GENERAL TRACTOR SAFETY RULES ! ! G Operate the Tractor only from the operator s seat. G Position the wheels to the Tractor manufacturer s widest recommended settings to increase stability. G Use approved rollover protection and seat belt for safe operation. Overturning a Tractor without an approved roll bar could result in death or serious injury. If the Tractor is not equipped with the proper rollover protection, see your dealer to obtain the proper parts. If the Tractor is equipped with a cab, make certain the cab is approved for rollover protection. G Move and turn the Tractor at low speeds. G Before starting the engine, be sure all operating controls are in the NEUTRAL or PARK position. This will eliminate accidental movement of the machine or start up of power driven equipment. G Always use the seat belt on Tractors equipped with a roll bar or cab. DO NOT use a seat belt if operating the Tractor without a roll bar or cab. G Before leaving the Tractor, stop the engine, put all controls in NEUTRAL or PARK, engage the park brake and remove the key. G Add the recommended wheel ballast and or rear weights as recommended in the Operator s Manual to provide adequate stability when using a Loader. G When transporting the Loader, engage the Loader control neutral lock to prevent accidental cycling of the Loader. GENERAL LOADER SAFETY RULES ! ! G Improper use of a Loader can cause death or serious injury. G Make sure all dismounted Loaders on park stands are on a hard level surface with all safety devices engaged to prevent the parked Loader from falling and being damaged or injuring someone. G NEVER use the Loader to lift or carry anyone with the bucket, frame or attachment. Death or serious injury could result from falling off the Tractor or Loader during transport or operation. G DO NOT repair, remove or replace any parts of the Loader while in the dismounted, parked position. G NEVER allow anyone to get under the Loader bucket or reach through the lift arms when the bucket is in the raised position. G ELECTROCUTION HAZARD - Avoid overhead wires and obstacles when the Loader is raised. Contacting overhead electrical lines can cause severe electrical burns electrocution. make sure sufficient clearance is available before raising the Loader. G DO NOT walk or work under a raised Loader, bucket or attachment unless it is securely blocked or held in position. Accidental movement of a control lever or a leak in the hydraulic system could cause the main frame to drop or attachment to dump causing death or serious injury. or death from 7

3 - SAFETY/DECALS GENERAL OPERATING SAFETY RULES ! ! G The equipment owner is responsible to make sure all operators read this manual thoroughly and understand the safety precautions and proper operating procedures. Be sure all operators are qualified before allowing operation of the equipment. G DO NOT operate Loader controls unless properly seated in the Operator s Seat. G NEVER attempt to handle large, heavy objects such as large round or rectangle bales, logs or oil drums unless the specific special attachments are used. Handling such objects is not recommended without special equipment. G Always check with proper authorities for underground utilities before digging. G Handling large heavy objects can be dangerous due to the following: G Exercise caution when operating the Loader with a raised bucket or attachment. A. Danger of overturning the Tractor G Avoid loose fill, rocks and holes. These are dangerous condition for Loader operation or transport. B. Danger of upending the Tractor C. Danger of the object rolling or sliding down the Loader arms onto the operator G Use caution when operating on steep grades. Always carry the bucket or attachment in the lowest possible position to maintain maximum stability. Select the proper gear BEFORE attempting to travel on a steep grade. Avoid shifting on grades and never free wheel . G If handling large heavy objects must be performed adhere to the following: A. Always use the proper attachment B. Never lift the load higher than necessary to clear the ground while moving G Be sure to allow for the length of the Loader when making turns or working in confined areas. C. Ballast the rear of the Tractor to compensate for the weight of the load D. Never lift large or heavy objects with equipment that does not have an anti- rollback device G Stop the Loader arms gradually when raising or lowering the Loader. G Carry the bucket or attachment as low as possible to increase visibility during transport. E. Move slowly and carefully, avoiding rough or uneven terrain G When parked or during servicing of the Loader, lower the bucket to the ground, stop the engine, set the park brake and remove the key. Special care should be taken to park or store attachments with sharp points or edges in a safe manner. G Loader lift capacity and break-away capacity diminish as the Loader height is increased. Use care not to grasp more material than the loader is designed to handle. 8

3 - SAFETY/DECALS SERVICE AREA, FIRE EXTINGUISHER, FIRST AID KIT IMPORTANT: Keep the area used for servicing the machine clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment. Be sure all electrical outlets and tools are properly grounded. It is recommended that you have a Fire Extinguisher and a First Aid Kit in your maintenance area. RH01N064 RH99E028 9

3 - SAFETY/DECALS MAINTENANCE SAFETY ! ! G Always wear eye protection when servicing or repairing the machine. G Always keep safety and informational decals clean and visible. Replace decals that are damaged, lost, painted over or can not be read. G When assembling, operating or servicing the machine, wear protective clothing and personal safety devices that are necessary for the particular procedure. Some personal safety devices that may be necessary are protective shoes, face and/or eye protection, hard hat, heavy gloves, filter mask and hearing protection. RH99E030 G DO NOT wear jewelry or loose fitting clothing that may get caught in moving parts. Always wear close fitting clothing. Keep hands, feet, clothing and hair away from moving parts. G When servicing the machine, always have the machine on a firm level surface. G Keep the area used for servicing the machine clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment. Be sure all electrical outlets and tools are properly grounded. G DO NOT tamper with or change the relief valve settings. The relief valve is preset at the manufacturer for optimum performance and safety. Changing the settings may cause overloading of the Tractor hydraulic system resulting in equipment failure and/or serious injury. G When servicing or replacing the pins in the cylinder ends, bucket, etc., always use a brass drift. Failure to do so could result in equipment damage and/or personal injury due to flying metal fragments. 10

3 - SAFETY/DECALS SAFETY DECALS IMPORTANT: Install new decals if the old decals are destroyed, lost, painted over or cannot be read. when parts are replaced that have decals, make sure you install a new decal with each new part. Safety decals are placed on your machine as a guide for your safety. Walk around your machine and not the content and location of these decals before operating your machine. NOTE: New decals are available from your dealer. 3 1 2 RH04E057 NOTE: Refer to the Next Page for safety decal illustrations. Decals which display the Read Operator s Manual symbol are intended to direct the operator to the Operator s Manual for further information regarding maintenance, adjustments and/or procedures for particular areas of the machine. When a decal displays this symbol, refer to the appropriate page of the Operator s Manual. 782l95 READ OPERATOR S MANUAL 11

3 - SAFETY/DECALS 1 2 RH03K022 OPERATION, REMOVAL AND INSTALLATION INFORMATION 3 RH03K021 DANGER HAZARD - OPERATION PROCEDURE RH03K023 DANGER HAZARD - LOWER LOADER TO GROUND 12

Template Name: OML_2_col Template Date: 2001_03_06 Rac 0-00000 4 - GENERAL/SETUP INFORMATION ECOLOGY AND THE ENVIRONMENT Helpful Hints Soil, air and water are vital factors of agriculture and life in general. When legislation does not rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature. G Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable spillage. G In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may be harmful to your health. The following are recommendations which may be of assistance: G Become acquainted with and make sure that you understand the relative legislation applicable to your country or location. G Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze cleaning agents, etc., with regard to their effect on man and nature and how to safety store, use and dispose of these substances. Agricultural consultants will, in many cases, be able to help you as well. G Modern oils contain additives. DO NOT burn contaminated fuels and or waste oils in ordinary heating systems. G Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. G Repair any leaks or defects in the Loader hydraulic system immediately. G DO NOT increase the pressure in a pressurized system as this may lead to a component failure. G Protect hoses during welding as penetrating weld splatter may burn a hole or weaken the hoses, allowing the loss of oils, coolant, etc. 13

4 - GENERAL/SETUP INFORMATION TORQUE SPECIFICATIONS NOTE: The tables below give correct torque values for various bolt sizes. Tighten all bolts specified in the tables unless otherwise noted. U.S.Standard Hardware Grade 8 Bolts, Nuts, and Studs Grade 5 Bolts, Nuts, and Studs Pound- Inches 144 to 180 288 to 348 540 to 648 Pound- Feet 70 to 84 110 to 132 160 to 192 220 to 264 380 to 456 600 to 720 900 to 1080 1280 to 1440 1820 to 2000 2380 to 2720 3160 to 3560 Newton metres 16 to 20 33 to 39 61 to 73 Newton metres 95 to 114 149 to 179 217 to 260 298 to 358 515 to 618 814 to 976 1220 to 1465 1736 to 1953 2468 to 2712 3227 to 3688 4285 to 4827 Pound- Inches 108 to 132 204 to 252 420 to 504 Pound- Feet 54 to 64 80 to 96 110 to 132 150 to 180 270 to 324 400 to 480 580 to 696 800 to 880 1120 to 1240 1460 to 1680 1940 to 2200 Newton metres 12 to 15 23 to 28 48 to 57 Newton metres 73 to 87 109 to 130 149 to 179 203 to 244 366 to 439 542 to 651 787 to 944 1085 to 1193 1519 to 1681 1980 to 2278 2631 to 2983 Size 1/4 inch 5/16 inch 3/8 inch Size 1/4 inch 5/16 inch 3/8 inch Size 7/16 inch 1/2 inch 9/16 inch 5/8 inch 3/4 inch 7/8 inch 1.0 inch 1-1/8 inch 1-1/4 inch 1-3/8 inch 1-1/2 inch NOTE: Use thick nuts with Grade 8 bolts. Size 7/16 inch 1/2 inch 9/16 inch 5/8 inch 3/4 inch 7/8 inch 1.0 inch 1-1/8 inch 1-1/4 inch 1-3/8 inch 1-1/2 inch 14

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4 - GENERAL/SETUP INFORMATION Metric Grade 10.9 Bolts, Nuts, and Studs Grade 8.8 Bolts, Nuts, and Studs 10.9 8.8 Pound- Inches 36 to 48 84 to 96 132 to 156 324 to 384 Pound- Feet 54 to 64 93 to 112 149 to 179 230 to 280 450 to 540 780 to 940 1470 to 1770 2580 to 3090 Newton metres 4 to 5 9 to 11 15 to 18 37 to 43 Newton metres 73 to 87 125 to 150 200 to 245 310 to 380 610 to 730 1050 to 1275 2000 to 2400 3500 to 4200 Pound- Inches 24 to 36 60 to 72 96 to 108 228 to 276 456 to 540 Pound- Feet 66 to 79 106 to 127 160 to 200 320 to 380 500 to 600 920 to 1100 1600 to 1950 Newton metres 3 to 4 7 to 8 11 to 12 26 to 31 52 to 61 Newton metres 90 to 107 144 to 172 217 to 271 434 to 515 675 to 815 1250 to 1500 2175 to 2600 Size M4 M5 M6 M8 Size M4 M5 M6 M8 M10 Size M10 M12 M14 M16 M20 M24 M30 M36 Size M12 M14 M16 M20 M24 M30 M36 HYDRAULIC FITTINGS Tube OD Hose ID 3/4 inch 19.0 mm 7/8 inch 22.2 mm 1.0 inch 25.4 mm 1-1/4 inch 31.8 mm 1-1/2 inch 38.1 mm Thread Size 1-1/16-12 Pound- Feet 77 to 82 Newton metres 104 111 122 136 149 163 190 204 305 325 Tube OD Hose ID Thread Size 37 Degree Flare Fitting Pound- Inches Newton metres to 1/4 inch 6.4 mm 5/16 inch 7.9 mm 3/8 inch 9.5 mm 1/2 inch 12.7 mm 5/8 inch 15.9 mm 7/16-20 72 to 144 8 to 16 1-3/16-12 90 to 100 to 1/2-20 96 to 192 11 to 22 1-5/16-12 110 120 140 150 225 240 to to 9/16-18 120 300 180 504 300 696 to 14 to 34 1-5/8-12 to to 3/4-16 to 20 to 57 1-7/8-12 to to 7/8-14 to 34 to 79 15

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