Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BNL) Service Repair Manual Instant Download
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D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 1/22 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D6R II TRACK-TYPE TRACTOR BNL Configuration: D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) POWERED BY C9 ENGINE Disassembly and Assembly D6R Series II Track-Type Tractor Power Train Media Number -RENR4271-03 Publication Date -01/10/2007 Date Updated -12/10/2007 i06983834 Steering Differential and Brake - Disassemble SMCS - 4131-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Description Qty A 138-7573 Link Bracket 2 B 3K-4897 Spring Pin 8 C 6V-4072 Spanner Wrench 1 9S-9154 Step Plate 1 6V-3009 Bar 1 8S-6470 Forcing Screw 3/4 inch - 16 by 4 inch 1 D 8S-5133 Plug 1 5P-8245 Washer 4 1D-4719 Nut 1/2 inch - 13 2 2H-6488 Bolt 1/2 inch - 13 by 5 inch 2 E 9S-9154 Step Plate 1 6V-3009 Bar 1 8S-6470 Forcing Screw 3/4 inch - 16 by 4 inch 1 8S-5133 Plug 1 5P-8245 Washer 4 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 2/22 1D-4719 Nut 1/2 inch - 13 2 1D-4574 Bolt 1/2 inch - 13 by 6 inch 2 8H-0663 Bearing Puller 1 F 138-7575 Link Bracket 3 8B-7550 Leg 2 8B-7559 Adapter 2 3H-0465 Plate 4 1P-0498 Plate 1 1B-4207 Nut 3/4 inch - 16 2 G 5H-9976 Forcing Screw 1 inch - 14 by 5 3/4 inch 1 5B-0637 Nut 1 inch - 14 1 8H-0684 Ratchet Wrench 1 8B-7563 Handle 1 5F-7353 Washer (Thrust) 1 8B-7548 Push-Puller Tool Gp 1 Start By: a. Remove the left final drive, the steering differential, and the brake. Refer to Disassembly and Assembly, "Final Drive, Steering Differential, and Brake (Left Side) - Remove" . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 3/22 Illustration 1 g00823680 1. Remove bolts (1) and washers. 2. Remove two opposite bolts (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
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D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 4/22 Illustration 2 g00823691 3. Attach Tooling (A) and a suitable lifting device. 4. Remove sliding carrier (3). The weight of sliding carrier (3) is approximately 48 kg (105 lb). 5. Remove Tooling (A). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 5/22 Illustration 3 g06187075 6. Remove remaining bolts (2) and slinger (4) from planetary carrier (7). 7. Remove retaining ring (5), thrust ring (5A), and planetary carrier (7) from ring gear (6). Illustration 4 g00823775 8. Remove seal ring (10) from planetary carrier (7). 9. Use a hammer and a punch to push pin (12) in shaft (11). 10. Remove shaft (11), planetary gear (9), discs (8), and bearing (13) from planetary carrier (7). 11. Remove pin (12) from shaft (11). 12. Repeat Steps 9 through 11 for the remaining planetary gears. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 6/22 Illustration 5 g00823759 13. Remove lockring (14) and remove retaining ring (16). 14. Remove sun gear (15) from planetary carrier (18). 15. Remove spacer (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 7/22 Illustration 6 g00823816 16. Remove bolts (19), plate (20), and gear (21) from planetary carrier (18). 17. Use Tooling (B) to compress the retaining ring that holds planetary carrier (18) in ring gear (6). 18. Separate planetary carrier (18) from ring gear (6). 19. Remove the retaining ring from planetary carrier (18). 20. Use a hammer and a punch to push pin (23) in shaft (24). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 8/22 Illustration 7 g00823872 21. Remove shaft (24), planetary gear (22), discs (26), and bearing (25) from planetary carrier (18). 22. Remove pin (23) from shaft (24). 23. Repeat Steps 20 through 22 for the remaining planetary gears. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 9/22 Illustration 8 g00823878 24. Place a bolt in the teeth of bevel pinion (27) to prevent movement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 10/22 Illustration 9 g00823884 25. Bend the tang on lock washer (29) away from nut (28). 26. Use Tooling (C) to remove nut (28) from the pinion. 27. Remove lockwasher (29) and washer (30) from the pinion. 28. Remove bolt (32). 29. Remove planetary carrier (31) from the support bracket. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 11/22 Illustration 10 g00823890 30. Use Tooling (D) to force bevel pinion (27) from bearing cone (33) and planetary carrier (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 12/22 Illustration 11 g00824243 31. Use Tooling (E) to remove bearing cone (34) from planetary pinion (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 13/22 Illustration 12 g00824263 32. Remove bearing cups (35) from carrier (31). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 14/22 Illustration 13 g00824265 33. Remove bolts (36). 34. Remove support bracket (37) and shims (38) from the housing. 35. Remove bolts (39). 36. Remove bevel gear (40) from housing (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 15/22 Illustration 14 g00824268 37. Attach Tooling (F) and a suitable lifting device to brake housing (42). 38. Remove bolts (43). 39. Remove brake housing (42) from the final drive housing (44). The weight of brake housing (42) is approximately 150 kg (335 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 16/22 Illustration 15 g00824819 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 17/22 Illustration 16 g00824349 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 40. Remove bolts and washers (45). 41. Remove retainer (46) and thrust washer (47). 42. Remove hub (48), friction discs, and brake plates (49). 43. If necessary, remove ring (50) from hub (48). 44. Remove thrust washer (51). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 18/22 Illustration 17 g00824351 Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. 45. Remove bolts (52) slowly. 46. Remove retainer (53), ring (54), and ring seal (55) from brake housing (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 19/22 Illustration 18 g00824691 47. Remove bolts (56), plate (57), shim pack (58), piston (59), and spring (60) from brake housing (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 20/22 Illustration 19 g00824366 48. Use Tooling (G) to separate brake housing (42) and bearing cone (61) from housing (41). 49. Attach a suitable lifting device and Tooling (F) to brake housing (42). 50. Remove brake housing (42) from housing (41). The weight of brake housing (42) is approximately 77 kg (170 lb). The weight of housing (41) is approximately 25 kg (55 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) ... 21/22 Illustration 20 g00824415 NOTICE The component will be destroyed if the component is removed. 51. If necessary, remove bearing cone (61) from housing (41). 52. Remove bearing cups (62) and (64) from brake housing (42). NOTICE The component will be destroyed if the component is removed. 53. If necessary, remove bearing cone (65) from housing (41). 54. Remove O-ring seal (63) from brake housing (42). Sun Feb 7 03:08:08 UTC+0800 2021 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 1/22 Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D6R II TRACK-TYPE TRACTOR BNL Configuration: D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) POWERED BY C9 ENGINE Disassembly and Assembly D6R Series II Track-Type Tractor Power Train Media Number -RENR4271-03 Publication Date -01/10/2007 Date Updated -12/10/2007 i06983848 Steering Differential and Brake - Assemble SMCS - 4131-016 Assembly Procedure Table 1 Required Tools Tool Part Number Description Qty A 138-7573 Link Bracket 2 B 3K-4897 Spring Pin 8 C 6V-4072 Spanner Wrench 1 F 138-7575 Link Bracket 3 8S-5132 Plate 1 3B-1915 Bolt (3/8 inch by 16 by 1 3/8 inch) 3 6V-8801 Nut (3/8 inch by 16) 3 5M-2894 Washer 6 H 1B-9575 Bolt (5/16 inch by 18 by 1 3/4 inch) 1 1D-4716 Nut (5/16 inch by 18) 1 9M-1974 Washer 2 5M-2894 Washer 2 J 6V-4980 Torque Screwdriver 1 6V-4980 Torque Screwdriver 1 K FT-2214 Adapter 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 2/22 8T-5096 Dial Indicator Group 1 Reference: Refer to Specifications, SENR8324, "Differential Drive and Brake Group" . Illustration 1 g00824415 1. Install O-ring seal (63) in brake housing (42). Note: If bearing cone (65) was removed, a new bearing cone must be installed. 2. Raise the temperature of bearing cone (65). 3. Install bearing cone (65) on housing (41). 4. Lower the temperature of bearing cups (62) and (64). 5. Install bearing cups (62) and (64) in brake housing (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 3/22 Illustration 2 g01203053 6. Attach a suitable lifting device and Tooling (F) to brake housing (42). 7. Install brake housing (42) onto housing (41). The weight of brake housing (42) is approximately 77 kg (170 lb). The weight of housing (41) is approximately 25 kg (55 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 4/22 Illustration 3 g03879529 Note: If bearing cone (61) was removed, a new bearing cone must be installed. 8. Raise the temperature of bearing cone (61). 9. Install bearing cone (61) into housing (42). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 5/22 Illustration 4 g01203571 10. Install plate (57) and three bolts (56). 11. Install Tooling (K) on plate (57). Do not install the shims at this time. 12. Position brake housing (42) on suitable blocks to raise housing (41) off the floor. 13. Use Tooling (K) to rotate housing (41). 14. Use Tooling (K) to measure the bearing preload. Tighten three bolts (56) equally until the proper preload is reached. The bearing preload should be 3 1 N m (28 8 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 6/22 Illustration 5 g00831700 15. When the bearing preload is correct, use a feeler gauge to measure Gap (X) between the housing and plate (57) in three places. Average the three measurements to determine the correct shim pack thickness. 16. Remove three bolts (56) and plate (57). 17. Position correct shim pack (58) and plate (57) on the housing. 18. Install three bolts (56). 19. Tighten bolts (56) to a torque of 47 9 N m (35 7 lb ft). 20. Use Tooling (K) to recheck the bearing preload. 21. Install three remaining bolts (56). 22. Tighten three remaining bolts (56) to a torque of 47 9 N m (35 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 7/22 Illustration 6 g01299036 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 23. Install spring (60) and piston (59) in brake housing (42). The spring must be installed with the outer edge downward. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
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D6R SERIES II TRACK-TYPE TRACTOR DS STD BNL00501-UP (MACHINE) PO... 8/22 Illustration 7 g00824351 24. Install ring seal (55), ring (54), and retainer (53) in brake housing (42). 25. Install bolts (52). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/2/7
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