Caterpillar Cat C9 Industrial Engine (Prefix JSC) Service Repair Manual Instant Download
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Service Repair Manual Models C9IndustrialEngine
w 1/4(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i02550198 Inlet and Exhaust Valves - Remove and Install SMCS - 1105-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5S-1330 Valve Spring Compressor 1 Start By: a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. The valve spring keepers can be thrown from the valve when the valve spring compressor is released. Ensure that the valve spring keepers are properly installed on the valve stem. To help prevent personal injury, https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/4(W) keep away from the front of the valve spring keepers and valve springs during the installation of the valves. Illustration 1 g01137560 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Use Tooling (A) to compress valve springs (3). Remove retainer locks (1). 2. Remove Tooling (A). Remove spring retainer (2) and valve springs (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
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w 3/4(W) 3. Remove valve stem seal (4), spring seat washer (5), and valves (6). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 5S-1330 Valve Spring Compressor 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g01137560 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 4/4(W) Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 1. Lubricate valves (6) with clean engine oil. Install valves (6) in the cylinder head assembly. Install new valve stem seal (4) against the valve guide. 2. Install spring seat washer (5), valve springs (3), and spring retainer (2). The valve spring keepers can be thrown from the valve when the valve spring compressor is released. Ensure that the valve spring keepers are properly installed on the valve stem. To help prevent personal injury, keep away from the front of the valve spring keepers and valve springs during the installation of the valves. Note: A small amount of grease can be used to hold the valve keepers in position during installation. 3. Use Tooling (A) to compress valve springs (3). Install retainer locks (1). End By: a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install". Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:53:45 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/3(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i05165105 Inlet and Exhaust Valve Guides - Remove and Install SMCS - 1104-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 9U-6895 or 4C-6366 (1) A Valve Guide Driver 1 ( 1 ) If necessary, use Tooling on inlet valve guides. Start By: A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/3(W) Illustration 1 g01137612 1. Use Tooling (A) to remove the inlet valve guides and exhaust valve guides from the cylinder head assembly. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty 9U-6895 or 4C-6366 (1) A Valve Guide Driver 1 B 173-5524 Guide Collar 1 C 342-6109 Guide Collar 1 ( 1 ) If necessary, use Tooling on inlet valve guides. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 3/3(W) Illustration 2 g03317961 1. Position the inlet valve guide and exhaust valve guide in the cylinder head. Tap on the top of the valve guides in order to start the inlet valve guides and exhaust valve guides into the cylinder head assembly. 2. Use Tooling (A) and Tooling (B) to install the Exhaust valve guide. Use Tooling (A) and Tooling (C) to install the Intake valve guide. Install the valve guides until the protrusion is Distance (X) . Distance (X) is 12.0 0.5 mm (0.47 0.02 inch) above the cylinder head assembly. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:54:41 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/3(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i04420274 Inlet and Exhaust Valve Seat Inserts - Remove and Install SMCS - 1103-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9S-3095 Puller Handle 1 6V-4194 (1) Valve Seat Extractor 1 B 1U-9167 (2) Valve Seat Extractor 1 ( 1 ) For use with Exhaust Valve Seat ( 2 ) For use with Intake Valve Seat Start By: A. Remove inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/3(W) Illustration 1 g01137634 1. Use Tooling (A) and Tooling (B) to remove valve seat inserts (1) . Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty 4C-6372 (1) Valve Seat Driver 1 C 364-4009 (2) Valve Seat Driver 1 ( 1 ) For use with Exhaust Valve Seat ( 2 ) For use with Intake Valve Seat NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 3/3(W) Illustration 2 g01137637 Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem projection. An excessive valve stem projection indicates that the valve seat insert is not seated or material was not cleaned from the bottom of the counterbore. 1. Lower the temperature of new valve seat inserts (1) . Use Tooling (C) to install valve seat inserts (1) into the cylinder head. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:55:37 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/4(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i02539716 Engine Oil Filter Base and Oil Cooler - Remove SMCS - 1306-011; 1378-012 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 185-3630 Strap Wrench Assembly 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/4(W) Dispose of all fluids according to local regulations and mandates. 1. Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change". Illustration 1 g01171123 2. Use Tooling (A) to remove engine oil filter (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 3/4(W) Illustration 2 g01271362 3. Disconnect hose assembly (2). Remove bolts (4). Remove engine oil filter base (3) and the oil seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 4/4(W) Illustration 3 g01150963 4. Remove engine oil cooler (5) and the gasket. Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:56:32 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/5(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i02539755 Engine Oil Filter Base and Oil Cooler - Install SMCS - 1306-012; 1378-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/5(W) Illustration 1 g01150963 1. Install the gasket and engine oil cooler (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 3/5(W) Illustration 2 g01271362 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 4/5(W) Illustration 3 g01104432 2. Apply clean engine oil to the oil seal. Install the oil seal in engine oil filter base (3). Position engine oil filter base (3) over the engine oil cooler. Install bolts (4). Tighten the bolts in a numerical sequence. Connect hose assembly (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 5/5(W) Illustration 4 g01171123 3. Install engine oil filter (1). 4. Fill the engine with coolant to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change". Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:57:28 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/4(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i02346640 Engine Oil Pump - Remove SMCS - 1304-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 Start By: a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/4(W) Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01172390 1. Remove bolts (4). 2. Remove bolt (3). 3. Remove bolts (2) and remove engine oil pump (1). 4. Remove the O-ring seal that is located between the cylinder block and the outlet elbow. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 3/4(W) Illustration 2 g01172397 5. Remove bolts (7) and remove outlet elbow (8). 6. Remove bolts (5). Remove oil pickup tube (6) and the gasket. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 4/4(W) Illustration 3 g01172401 7. Remove bolt (12) and the washer. Remove idler gear (11). Use Tooling (A) in order to remove bearing (10) from idler gear (11). Remove shaft (9) from engine oil pump (1). Copyright 1993 - 2020 Caterpillar Inc. Thu Jun 4 11:58:24 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 1/5(W) Shutdown SIS Previous Screen Product: INDUSTRIAL ENGINE Model: C9 INDUSTRIAL ENGINE JSC Configuration: C9 Industrial Engine JSC00001-UP Disassembly and Assembly C9 Industrial Engines Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017 i02539774 Engine Oil Pump - Disassemble SMCS - 1304-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-2320 Combination Puller 1 Start By: a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
w 2/5(W) before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01271408 1. Remove the bolts from tube assembly for pickup tube (1), and the gasket from the engine oil pump. Remove the bolts and outlet elbow (2) from the engine oil pump. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
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w 3/5(W) Illustration 2 g01271410 2. Remove bolt (3), the washer, and idler gear (4) from the engine oil pump. 3. Use Tooling (A) and a suitable press in order to remove the bearing from idler gear (4). 4. Remove shaft (5) of engine oil pump from oil pump body assembly (7). 5. Use Tooling (B) to remove drive gear (6). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/6/4
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