Caterpillar Cat 330C L Excavator (Prefix CAP) Service Repair Manual Instant Download
Please open the website below to get the complete manualnn//
Download Presentation
Please find below an Image/Link to download the presentation.
The content on the website is provided AS IS for your information and personal use only. It may not be sold, licensed, or shared on other websites without obtaining consent from the author. Download presentation by click this link. If you encounter any issues during the download, it is possible that the publisher has removed the file from their server.
E N D
Presentation Transcript
Service Repair Manual Models 330C L and330C LNExcavator
w 1/13(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C L EXCAVATOR CAP Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine Disassembly and Assembly 330C Excavator Machine Systems Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010 i02298121 Final Drive - Disassemble SMCS - 4050-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7573 Link Bracket 2 C 1P-1863 Retaining Ring Pliers 1 D 138-7575 Link Bracket 3 E 208-6033 Spanner Socket As 1 F 138-7574 Link Bracket 2 5F-7366 Forcing Screw 1 1P-5546 Crossblock 1 1U-9889 Crossblock 1 G 1P-0520 Driver Group 1 6V-7888 Puller Leg 2 1H-3112 Puller Assembly 1 1P-5551 Adjustable Screw Assembly 1 H 138-7576 Link Bracket 3 J 1U-7600 Slide Hammer Puller Gp 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 2/13(W) 8T-0266 Bolt 1 Start By: A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism. 1. Put an alignment mark across the sections of the final drive for assembly purposes. The parts must be reinstalled in the part's original locations. Illustration 1 g00892878 2. Use Tooling (H) and a suitable lifting device to position the final drive on Tooling (A). The combined weight of the final drive assembly is approximately 550 kg (1200 lb). 3. Remove bolts (1) . Illustration 2 g00892883 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
w 3/13(W) 4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is approximately 32 kg (70 lb). Illustration 3 g00892888 5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn. Remove plugs (5) from cover (2) . Illustration 4 g00892906 6. Remove O-ring seals (7) from plugs (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 4/13(W) Illustration 5 g00892930 7. Remove gear (8) and spacer (9) . Illustration 6 g00892965 8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove bearing assembly (13) and washer (14) . 9. Repeat Step 8 for the other two gear assemblies. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 5/13(W) Illustration 7 g00892968 10. Remove retaining ring (15) . Illustration 8 g00892975 11. Remove carrier assembly (16) . Illustration 9 g00892977 12. Remove gear (17) and spacer (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 6/13(W) Illustration 10 g00892997 13. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of planetary carrier (19) is approximately 48 kg (105 lb). Illustration 11 g00893019 14. Remove retainer ring (21). Lift planetary carrier (19) off sun gear (20) . Illustration 12 g00896860 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 7/13(W) 15. Drive spring pin (23) into planetary shaft (22) . Illustration 13 g00893043 16. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary shaft (22) . Illustration 14 g00896863 17. Remove washers (24) and bearing (25) from planetary gear (26) . 18. Repeat Steps 15 through 17 for the other two planetary gears. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 8/13(W) Illustration 15 g00897431 19. Remove spacer (27) . 20. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is approximately 38 kg (85 lb). Illustration 16 g00893652 21. Drive spring pin (30) into shaft (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 9/13(W) Illustration 17 g00893658 22. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29) . Illustration 18 g00893674 23. Remove washers (31) and bearings (32) from planetary gear (33) . 24. Repeat Steps 21 through 23 for the other three planetary gears. Illustration 19 g00893683 25. Use two people to remove gear (34). The weight of gear (34) is approximately 41 kg (90 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 10/13(W) Illustration 20 g00893694 26. Remove O-ring seal (35) . Illustration 21 g01150936 27. Remove bolt (36A) and plate (36B) from both sides of stopper plate (36) . Illustration 22 g01150945 Typical example https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 11/13(W) 28. Use Tooling (J) to remove dowels (36C) . Illustration 23 g00893837 29. Secure the spanner socket from Tooling (E) to stopper plate (36). Use Tooling (E) to remove stopper plate (36) . Illustration 24 g00893850 30. Use Tooling (F) and a suitable lifting device to remove sprocket housing (38) from housing (37). The weight of sprocket housing (38) is approximately 385 kg (850 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 12/13(W) Illustration 25 g00893858 31. Remove Duo-Cone seal (39) from housing (37) . 32. Rotate sprocket housing (38) . Illustration 26 g00893865 33. Remove Duo-Cone seal (40) . Illustration 27 g00893872 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 13/13(W) 34. Use Tooling (G) in order to remove bearings (41) and (42) from sprocket housing (38) . 35. If necessary, remove the final drive sprocket from the sprocket housing. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Mon Sep 7 20:05:07 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 1/19(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330C L EXCAVATOR CAP Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine Disassembly and Assembly 330C Excavator Machine Systems Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010 i03146820 Final Drive - Assemble SMCS - 4050-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7573 Link Bracket 2 C 1P-1863 Retaining Ring Pliers 1 D 138-7575 Link Bracket 3 E 208-6033 Spanner Socket As 1 F 138-7574 Link Bracket 2 H 138-7576 Link Bracket 3 8T-9206 Duo-Cone Seal Installer As 1 K 169-0503 Installation Kit 1 L 1U-6396 O-Ring Assembly Compound 1 M 5P-3931 Anti-Seize Compound 1 N 1U-8846 Gasket Sealant 1 P 6V-7030 Micrometer Depth Gauge Gp 1 Q 235-4848 Drill Fixture Gp 1 R 9S-3263 Thread Lock Compound 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 2/19(W) S 1U-8846 Gasket Sealant 1 T FT-2770 Leak Down Test Tool 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use Tooling (L) during the assembly procedure. Note: Some of the images that are in this procedure do not show the sprocket assembly that is attached to the final drive housing. If necessary, the weights that are given include the weight of the sprocket assembly. Note: Apply a light film of hydraulic oil to all components before assembly. 1. Install the final drive sprocket if the sprocket was removed from the main housing. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install". Illustration 1 g00893865 2. Apply Tooling (M) to the outer diameter of bearings (41) and (42) . 3. Use a suitable press to install bearings (41) and (42) in the original locations in sprocket housing (38) . 4. Make sure that bearings (41) and (42) contact the counterbore in sprocket housing (38) . 5. Use Tooling (K) to install Duo-Cone seal (40) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 3/19(W) Illustration 2 g01151065 Illustration 3 g00893858 6. Use Tooling (K) to install Duo-Cone seal (39) . Illustration 4 g00893850 7. Use Tooling (F) and a suitable lifting device to position sprocket housing (38) on housing (37) . The weight of sprocket housing (38) is approximately 295 kg (650 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 4/19(W) 8. Remove Tooling (F) from sprocket housing (38) . Illustration 5 g00894301 Note: A new stopper plate (36) should be used. 9. Install stopper plate (36) . Do not tighten stopper plate (36) at this time. Note: Stopper plate (36) will secure housing (37) to sprocket housing (38) . 10. Use Tooling (F) and a suitable lifting device to position housing (37) and sprocket housing (38) into a suitable press. The combined weight of housing (37) and sprocket housing (38) is approximately 385 kg (850 lb). 11. Remove stopper plate (36) . Illustration 6 g01150992 12. Assemble Tooling (E) , as shown. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 5/19(W) Illustration 7 g01150993 13. Install Tooling (E) into sprocket housing (38) , as shown. 14. Apply a force of 4000 kg (8820 lb) to the top of Tooling (E) . Rotate sprocket housing (38) in order to seat the bearings. 15. Reduce the force on the top of Tooling (E) to 3000 kg (6600 lb). Illustration 8 g01150994 16. Use Tooling (P) to take a measurement in three locations. Average the three measurements and record this figure as Dimension (W) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 6/19(W) Illustration 9 g01150996 17. Remove Tooling (E) . 18. Separate Tooling (E) . 19. Use a micrometer in order to measure the thickness at three locations of the spacer from Tooling (E) . Record the average measurement as Dimension (X) . Illustration 10 g01150997 20. Use a micrometer in order to measure the thickness at three locations of stopper plate (36) . Record the average measurement as Dimension (Y) . 21. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 7/19(W) Illustration 11 g01151019 22. Install stopper plate (36) onto housing (37) . Do not tighten the stopper plate at this time. Note: Stopper plate (36) will secure the final drive assembly while the final drive assembly is repositioned onto Tooling (A) . 23. Use Tooling (F) and a suitable lifting device to reposition the final drive assembly onto Tooling (A) . The combined weight of housing (37) and sprocket housing (38) is approximately 385 kg (850 lb). 24. Secure the final drive assembly to Tooling (A) . Illustration 12 g01150998 25. Secure the spanner socket from Tooling (E) to stopper plate (36) . 26. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and record this figure as Dimension (V) . 27. Use Tooling (P) to measure the distance in three locations. 28. Tighten stopper plate (36) until the average of the measurements is equal to Dimension (V) . 29. Remove Tooling (E) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 8/19(W) Illustration 13 g01150999 Typical Example 30. Align Tooling (Q) in the notch on stopper plate (36) . Secure Tooling (Q) to stopper plate (36) and fasten a suitable vacuum to Tooling (Q) . Illustration 14 g01151000 Typical Example 31. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch) in stopper plate (36) and housing (37) . 32. Remove Tooling (Q) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 9/19(W) Illustration 15 g01151054 33. Install dowel (36C) . Illustration 16 g01150936 34. Apply Tooling (R) to bolt (36A) . Install plate (36B) and bolt (36A) into stopper plate (36) . 35. Repeat Steps 30 through 34 for the other side of stopper plate (36) . Illustration 17 g00893694 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 10/19(W) 36. Install O-ring seal (35) . Illustration 18 g00893683 37. Use two people to install gear (34) . The weight of gear (34) is approximately 41 kg (90 lb). Illustration 19 g00894968 38. Assemble carrier assembly (28) , as follows. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
w 11/19(W) Illustration 20 g00893674 a. Install bearings (32) in planetary gear (33) . b. Install thrust washers (31) and planetary gear (33) in the carrier assembly. c. Use a deburring tool in order to remove the metal burr from the openings in the carrier. Install planetary shaft (29) in the carrier assembly. d. Drive spring pin (30) into planetary shaft (29) . Illustration 21 g00941047 The stake mark is at position (S) . e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole in the carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the outside diameter of the spring pin hole. 39. Repeat Steps 38.a through 38.e in order to install the remaining two planetary gears in the carrier assembly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
w 12/19(W) Illustration 22 g00897431 40. Use two people to install carrier assembly (28) . The weight of carrier assembly (28) is approximately 38 kg (85 lb). 41. Install spacer (27) . Illustration 23 g00897548 42. Assemble planetary carrier (19) , as follows. Illustration 24 g00896863 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2020/9/7
https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com
