Satven's Expertise in BIW Design & Development for Strengthening Customer's R&D Centre
Satven's collaboration with a major global OEM in the body engineering sector led to successful program-level support for BIW design and development. By providing solutions such as lightweight design support, cost-effective solutions, and alternative fabrication techniques, Satven enabled significant weight reduction and cost savings for the client, ultimately enhancing their product development cycle and achieving milestones ahead of schedule.
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Case Study - Body & Closures How Satven sexpertise in BIW Design & Development paved way for strengthening customer s R&D centre Client s Profile Our Client is one among top 10 Major Global OEM s. Why the client chose Satven? Their body engineering team was looking for an engineering partner who provides Program level support taking complete responsibility for BIW Design & Development. The successful execution of various Program level support made them realize that Satven would be the right company to partner with. Challenges Finding the right Engineering partner who provides Program level support from Competitor Benchmark Study to the new product design & development for Body Engineering including CAD & CAE. Light weight BIW with cost effective solution. Lowering the cost of BIW fabrication. Satyam Venture Engineering Services 1
Case Study - Body & Closures Our Solution Satven Body Engineering team provided the following solutions for the Customer challenges Light weight BIW design support achieved by Maintaining Knowledge repository of expert opinions from other domain areas like Aerospace in alternate materials and process Book shelf of learnings & best practices from past program supports. Proactive material library with information on strength, manufacturing process & cost. BIW specific training & orientation by Domain experts Alternative BIW fabrication techniques & design for Modularity were achieved by Creation of standard library for latest attachment techniques for welding, rivets, adhesives & Bolting etc. Developing automated environment assemblies using Macro tools for Spot welding and other connections. Onsite Offshore business model with Milestone based Resource ramp up to reduce and optimize the product development cycle. o o o Satyam Venture Engineering Services 2
Case Study - Body & Closures Benefits To Client o Achieved 30% weight reduction for BIW through Multi material usage o 15% cost savings achieved using SPR (Self Pierce Rivets) joining techniques in BIW assemblies. o Satven s Business model of maintaining onsite (20%) and offshore (80%) reduced the cost of Product Design by 30% o Combined Design & FEA value added solutions from Satven could allow Customer to achieve the Design Milestone 2 months earlier than the planned schedule. Satyam Venture Engineering Services 3
Case Study - Body & Closures Customer Testimonial Team, I would like to say how proud I have been to be part of the V362 MCA program and to have worked with you all over the past 3 years. You are a fantastic team. You have done a fantastic job delivering this program. And V362 MCA is a fantastic product! I sincerely hope you re as proud of what you ve delivered as I am and I wish you continued success through Launch. Program Head - Satyam Venture Engineering Services 4
Case Study - Body & Closures Satven Support In Body & Closures Satyam Venture Engineering Services 5
