Physiology: The Body as an Organized Solution

 
Prototyping Activities and Recent Technologies Studies
PARTS.FUSED
Full-Speed Edet
 
 
 
Andrey Vostrukhin
 
Prototyping Activities and Recent Technologies Studies
PARTS.FUSED
Full-Speed EDet
 
 
 
“Go” or “no-go”
 point for Full-Speed EDet
 
Technology evaluation and tests
 
You have to run to stay in the same place
 
To be up-to-date with modern developments we must evaluate recent technologies and test design options.
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  Key technologies are:
Samtec FireFly Copper and Fiber
Vacuum feedthrough for high-speed data link
High-speed data capture
High-density wirebonding with height difference
Packaged DCD
In-house PCB bumping
DCD and FPGA compatibility tests
 
These tasks can be effectively done in parallel with “background priority” or outsourced.
 
 
 
 
 
 
Task: evaluate high-speed data links
 
Fiber
 
Samtec FireFly Copper and Fiber
 
Features
10+ Gbps out-of-the-box
Dramatically improved signal integrity, compared to PCB traces
Galvanic isolation and EMI immunity for Fiber option
Direct-to-Ethernet connection for Fiber option
 
Advantages
Up to 30x less signal wires
Much less “my eye diagram so small, that I can’t receive data” stories
Improved reliability
Simple and clean design
 
Copper
 
Test plan
Assemble set of PCBs with different usage scenarios
Test link reliability and data integrity using existing hardware
 
  Vacuum feedthrough for high-speed data link
 
Test plan:
Order standard vacuum flanges and make CNC-cuts for cables
Order Samtec cables and PCBs
Assemble flanges
Vacuum test
Assemblies aging by thermal cycling or shelf life
Repeat vacuum test
Analyze results
 
 
 
 
 
 
 
 
 
 
 
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Fiber
      
Twinax
   
  
 
Twinax-PCB
 
 
 
 
 
 
 
 
 
 
Task: find best solution for vacuum feed-through
 
High-speed data capture
 
 
Task: test solution for 100G packet capture
Sensor dummy data generator: 16x10G
 
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We can use lab servers or FPGA evaluation boards
 
 
 
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Available domestically for 30 days free testing
 
 
 
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Manufacturer is in Japan, but they offer 30 days free
testing with free FedEx shipping
 
 
 
 
 
 
Test plan:
Get all hardware together. Same time, same place
See if packet capture server performs as advertised
 
 
 
 
 
 
 
 
 
 
 
High-density wirebonding with height difference
Test board
FR-4 Base
Height adjustment
 insert
Test board
 
Task: test wirebonding technology limits
 
Test plan:
Order test PCBs with:
    
bonding pads
    
test pads (open/short verification)
 
 
Glue PCBs together in variety of spacing and height
Perform electrical open/short test
 
 
 
 
 
 
 
 
 
 
 
 
Packaged DCD
 
Task: make packaged DCD that we can use for prototyping
 
Implementation plan:
Design and manufacture interposer PCB to carry DCD and passives
Solder DCD and passives
Interposer bumping (next slide)
 
DCD
0402
0402
 
In-house PCB bumping
 
Task: obtain in-house experience on PCB bumping and re-balling
 
Implementation plan:
Order test PCBs, fixtures, stencils and solder pastes
Find optimal parameters for bumping/re-balling
Personnel training
 
DCD and FPGA compatibility tests
 
Task: test DCD “single-ended LVDS” output compatibility with FPGAs input
 
Implementation plan:
Use evaluation boards before going to PCB design
Use drop-in FPGA modules or use evaluation boards as a reference design
Design and manufacture compatibility test boards for SRAM and Flash based FPGAs
Use biggest building blocks available, ie power modules instead of discrete parts and ICs, etc
Test compatibility!
 
Thanks for attention!
 
Questions?
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Physiology is the science that delves into the function of living organisms, exploring the essential role of body fluids, fluid compartments, and fluid balance. It emphasizes the importance of water as a primary body fluid and the functions it serves within the body's organized system. Understanding the composition of intracellular and extracellular fluids, as well as their roles in maintaining cellular metabolism, temperature regulation, digestion, and elimination, is vital in understanding the body's intricate mechanisms.

  • Physiology
  • Body fluids
  • Fluid compartments
  • Cellular metabolism
  • Water

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  1. Prototyping Activities and Recent Technologies Studies PARTS.FUSED Full-Speed Edet Andrey Vostrukhin 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  2. Prototyping Activities and Recent Technologies Studies PARTS.FUSED Full-Speed EDet Go or no-go point for Full-Speed EDet 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  3. Technology evaluation and tests You have to run to stay in the same place To be up-to-date with modern developments we must evaluate recent technologies and test design options. Being inexpensive feasibility study for Full-Speed EDet, it also provides important ground for ongoing projects Key technologies are: Samtec FireFly Copper and Fiber Vacuum feedthrough for high-speed data link High-speed data capture High-density wirebonding with height difference Packaged DCD In-house PCB bumping DCD and FPGA compatibility tests These tasks can be effectively done in parallel with background priority or outsourced. 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  4. Samtec FireFly Copper and Fiber Task: evaluate high-speed data links Copper Fiber Features Advantages 10+ Gbps out-of-the-box Up to 30x less signal wires Dramatically improved signal integrity, compared to PCB traces Much less my eye diagram so small, that I can t receive data stories Galvanic isolation and EMI immunity for Fiber option Improved reliability Direct-to-Ethernet connection for Fiber option Simple and clean design Test plan Assemble set of PCBs with different usage scenarios Test link reliability and data integrity using existing hardware 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  5. Vacuum feedthrough for high-speed data link Task: find best solution for vacuum feed-through Test plan: Order standard vacuum flanges and make CNC-cuts for cables Order Samtec cables and PCBs Assemble flanges Vacuum test Assemblies aging by thermal cycling or shelf life Repeat vacuum test Analyze results Test samples Fiber Twinax Twinax-PCB 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  6. High-speed data capture Task: test solution for 100G packet capture Sensor dummy data generator Sensor dummy data generator: 16x10G We can use lab servers or FPGA evaluation boards 100G network switch ~10KE Available domestically for 30 days free testing 100G packet capture device ~40KE Manufacturer is in Japan, but they offer 30 days free testing with free FedEx shipping Test plan: Get all hardware together. Same time, same place See if packet capture server performs as advertised 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  7. High-density wirebonding with height difference Task: test wirebonding technology limits Test plan: Order test PCBs with: bonding pads test pads (open/short verification) Glue PCBs together in variety of spacing and height Test board Perform electrical open/short test Height adjustment insert Test board FR-4 Base 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  8. Packaged DCD Task: make packaged DCD that we can use for prototyping Implementation plan: Design and manufacture interposer PCB to carry DCD and passives Solder DCD and passives Interposer bumping (next slide) 0402 DCD 0402 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  9. In-house PCB bumping Task: obtain in-house experience on PCB bumping and re-balling Implementation plan: Order test PCBs, fixtures, stencils and solder pastes Find optimal parameters for bumping/re-balling Personnel training 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  10. DCD and FPGA compatibility tests Task: test DCD single-ended LVDS output compatibility with FPGAs input Implementation plan: Use evaluation boards before going to PCB design Use drop-in FPGA modules or use evaluation boards as a reference design Design and manufacture compatibility test boards for SRAM and Flash based FPGAs Use biggest building blocks available, ie power modules instead of discrete parts and ICs, etc Test compatibility! 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

  11. Thanks for attention! Questions? 26-29 May 2019 / Kloster Seeon / PXD Workshop and 23rd International Workshop on DEPFET Detectors and Applications

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