Load Planning Procedures for Airlift Operations

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Efficiently plan and execute the loading of equipment and personnel for airlift operations in compliance with aircraft limitations and constraints. Steps include identifying equipment, optimizing aircraft center of gravity, adhering to weight and height restrictions, and ensuring close-to-optimal distribution. Detailed specifications for C-5 and C-17 aircraft characteristics are provided to guide proper loading procedures.


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  1. 6 Steps to Load Planning IDENTIFY EQUIPMENT / PERSONNELFORAIRLIFT 1. +/- 5 PERCENTVARIANCEFROM TPFDD REFERENCE ATTLA CERTSFORAPPLICABLEEQUIPMENT 2. AIRCRAFT LOADING INSTRUCTIONS PLACEEQUIPMENTONAIRCRAFT(S) 3. AROUNDAIRCRAFT SOPTIMAL CG PYRAMIDOR 50 / 50 ADHERETOAIRCRAFTLIMITATIONS(VISIBLE LAYERS CONSTRAINT REGIONS ) ROLLING STOCK RESTRICTIONS 4. AXLES, HEIGHT, WIDTH EASEOFOFF-LOAD PALLETS RESTRICTIONS WEIGHT HEIGHT CUTOUTS BAGGAGE RESTRICTIONS ALWAYSLOADEDLAST PASSENGERS RESTRICTIONS RESTRICTIONSNEXTTOCARGO (I.E. C-17 AND C-130) OPTIMIZE AIRCRAFT CG 5. CLOSETO OPTIMALASPOSSIBLE (WITHIN +/- 1 PERCENTFORCLASS) COMPLETE HAZ DIPSWORKSHEETFOREACH CHALK 6.

  2. C-5 CHARACTERISTICS Height Restrictions Items over 114 inches must be inset. Use Height Constraint in ICODES to maximize aircraft space. Maximum Takeoff Weight: 840,000 lbs. (C-5A/B) Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: 837,000 lbs. (C-5M) 379,000 lbs. (C-5A/B) 384,000 lbs. (C-5M) 130,000 lbs. (C-5A/B) 150,000 lbs. (C-5M) 38% 36% (when Pax/Bags not accounted for) Passenger Considerations Troop compartment is located above the aft end of the cargo compartment. A maximum of 73 rear facing seats are available for use. 156 162 114 228 *Cross section of C-5 Cargo Compartment PP 1 &2 Max Wt 7,500 lbs Max Ht 96 Note: 14 Aisleway one 88 side PP 35 &36 Max Wt 7,500 lbs Max Ht 70 Note: 14 Aisleway one 88 side Pallet Position (PP) 2-34 Max Weight (Wt) 10,355 lbs Max Height (Ht) 96 Excludes Tracked Vehicles Maximum Wt: 25,000 lbs Maximum Weight 3,600 lbs in any 20 Length Maximum Weight 3,600 lbs in any 20 Length Maximum Weight 20,000 lbs in any 40 Length Maximum Weight 36,000 lbs in any 40 Length Maximum Weight 36,000 lbs in any 40 Length Maximum Weight 20,000 lbs in any 40 Length 3 9 5 5 1 7 7 2 4 1 5 1 8 1 8 8 4 1 9 7 1 2 1 3 1 1 4 5 8 **Items with heights of 114 to 162 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

  3. C-17 CHARACTERISTICS Tracked Vehicles Beside Single Axle Restrictions Maximum Takeoff Weight: 585,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: Passenger Considerations 53 Sidewall Seats 48 Centerline Seats NOTE: Sidewall seats adjacent to cargo extending past +/- 85 inches of aircraft centerline will NOT be used Compartments D, F and G: 284,945 lbs. 90,000 lbs. 40% = ZFW less than 400K 39% = ZFW between 400K - 425K 38% = ZFW between 425K - 447K Tracked Vehicle Wt 35,000 lbs or less 35,001 - 65,000 lbs Max Single Axle Wt 16,000 lbs 11,000 lbs Compartment E: Tracked Vehicle Wt 35,000 lbs or less 35,001 - 65,000 lbs Max Single Axle Wt 24,000 lbs 22,000 lbs Logistic Rail System (LRS)Pallet Positions 1R/L-9R/L Loaded on 88 width basis Max Weight: 10,355 lbs Max Height: 96 Aerial Delivery System (ADS)Pallet Positions 1-11 Loaded on 108 width basis Max Weight: 10,355 lbs Max Height: 96 Compartment F Maximum Wt: 35,000 lbs Compartment D Floor Limits Compartment E Floor Limits Maximum Weight: 170,900 lbs Compartment G Floor Limits Maximum Weight: 40,000 lbs Maximum Weight: 72,000 lbs Maximum Axle: 27,000 lbs (+/- 8 center) Maximum Axle: Maximum Axle: Maximum Axle: 36,000 lbs (+/- 8 inches of centerline) 27,000 lbs (Side-by-Side) 27,000 lbs (+/- 8 inches of centerline) 22,000 lbs (Side-by-Side) 27,000 lbs (+/- 8 inches of centerline) 22,000 lbs (Side-by-Side) 22,000 lbs (Side-by-Side) 3 4 7 5 7 8 1 0 7 4 1 1 6 5 1 4 0 3 **Items with heights of 148 to 162 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

  4. C-130E/H CHARACTERISTICS Passenger Considerations Most seats deploy as a set of two(2). Seat sets are bolded when passengers occupy one of the seats. Maximum Takeoff Weight: 155,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: Max Over Land - 90 Max Over Water - 74 (Life Raft Capacity) 28 Sidewall Seats 14 Wheel Well Seats 48 Centerline Seats Outside Wheel Wells: Up to 76 = Both Sides 77 to 96 = One Side Only Greater than 97 = No Pax 84,000 lbs. 25,000 lbs. 20-22% Inside Wheel Wells: Up to 52 = Both Sides 53 to 72 = One Side Only Greater than 73 = No Pax NOTE: Sidewall seats 1L and 15R are not visible in ICODES (reserved for aircrew) NOTE: Ensure NO cargo overlaps deployed seats. Pallet Position #2 Max Wt: 10,355 lbs Max Ht 96 Pallet Position #6 Max Wt: 4,664 lbs Max Ht 76 Note: 20 inset on one side for safety aisle Pallet Position #1 Max Wt: 10,355 lbs Max Ht 96 Pallet Position #3 Max Wt: 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Pallet Position #4 Max Wt: 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Pallet Position #5 Max Wt: 8,500 lbs Max Ht 96 Note: 12 inset on one or both 88 sides about 76 height Outside the Treads NO Axles Treadway 35 Wide Starts 15 right of centerline Between the Treads Treadway 35 Wide tarts 15 left of centerline Outside the Treads NO Axles Treadways: 2,500 lbs. Axles** 2,501 3,500 lbs. Axle * / ** *Nothing else loaded on Ramp **Limited to 4,664 lbs. total Treadways: 6,000 lbs Axle Treadways: 6,000 lbs Axle Treadways: 13,000 lbs Axle 6 8 2 3 3 7 Between the Treads: 1,200 lbs. Axle 450 lbs. Tongue 2 5 7 8 6 9 7 3 7 Between the Treads: 5,000 lbs Axle 2,000 lbs Tongue **Items with heights of 102 to 108 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

  5. C-130J(S) CHARACTERISTICS Passenger Considerations Most seats deploy as a set of two(2). Seat sets are bolded when passengers occupy one of the seats. Maximum Takeoff Weight: 164,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: Max Over Land - 90 Max Over Water - 74 (Life Raft Capacity) 28 Sidewall Seats 14 Wheel Well Seats 48 Centerline Seats Outside Wheel Wells: Up to 76 = Both Sides 77 to 96 = One Side Only Greater than 97 = No Pax 84,000 lbs. 25,000 lbs. 20-22% Inside Wheel Wells: Up to 52 = Both Sides 53 to 72 = One Side Only Greater than 73 = No Pax NOTE: Sidewall seats 1L and 15R are not visible in ICODES (reserved for aircrew) NOTE: Ensure NO cargo overlaps deployed seats. Pallet Position #2 Max Wt: 10,355 lbs Max Ht 96 Pallet Position #6 Max Wt: 5,000 lbs Max Ht 77 Note: 20 inset on right side for safety aisle Pallet Position #1 Max Wt: 10,355 lbs Max Ht 96 Pallet Position #3 Max Wt: 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Pallet Position #4 Max Wt: 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Pallet Position #5 Max Wt: 8,500 lbs Max Ht 96 Note: 12 inset maybe needed on one or both 88 sides about 76 height Note: 12 inset on one or both 88 sides about 76 height Outside the Treads NO Axles Treadway 35 Wide Starts 15 right of centerline Between the Treads Treadway 35 Wide tarts 15 left of centerline Outside the Treads NO Axles Treadways: 2,500 lbs. Axles** 2,501 3,500 lbs. Axle * / ** *Nothing else loaded on Ramp **Limited to 5,000 lbs. total Treadways: 6,000 lbs Axle Treadways: 6,000 lbs Axle Treadways: 13,000 lbs Axle 6 8 2 3 3 7 Between the Treads: 1,200 lbs. Axle 450 lbs. Tongue 2 5 7 8 6 9 7 3 7 Between the Treads: 5,000 lbs Axle 2,000 lbs Tongue **Items with heights of 102 to 108 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

  6. C-130J-30 CHARACTERISTICS Passenger Considerations Most seats deploy as a set of two(2). Seat sets are bolded when passengers occupy one of the seats. Maximum Takeoff Weight: 164,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: Max Over Land - 126 Max Over Water - 126 Outside Wheel Wells: Up to 76 = Both Sides 77 to 96 = One Side Only Greater than 97 = No Pax 89,000 lbs. 40,000 lbs. 20-22% 46 Sidewall Seats 14 Wheel Well Seats 66 Centerline Seats Inside Wheel Wells: Up to 52 = Both Sides 53 to 72 = One Side Only Greater than 73 = No Pax NOTE: Sidewall seats 1L and 2L are not visible in ICODES (reserved for aircrew) NOTE: Ensure NO cargo overlaps deployed seats. PP #2 PP #1 PP #8 PP #3 PP #4 PP #5 PP #6 PP #7 Max Wt 10,355 lbs Max Ht 96 Note: 12 inset maybe needed on one/both 88 sides about 76 ht Max Wt 10,355 lbs Max Ht 96 Max Wt 5,000 lbs Max Ht 77 Note: 20 inset on right side for safety aisle Max Wt: 10,355 lbs Max Ht 96 Max Wt 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Max Wt 10,355 lbs Max Ht 96 Note: 6 inset one 88 side for safety aisle Max Wt: 10,355 lbs Max Ht 96 Max Wt 8,500 lbs Max Ht 96 Note: 12 inset on one/both 88 sides about 76 height Outside the Treads NO Axles Treadway 35 Wide Starts 15 right of centerline Between the Treads Treadway 35 Wide Starts 15 left of centerline Outside the Treads NO Axles Treadways: 2,500 lbs. Axles** 2,501 3,500 lbs Axle * / ** *Nothing else load d on Ramp **Limited to 5,000 lbs. total Treadways: 6,000 lbs Axle Treadways: 13,000 lbs Axle Treadways: 6,000 lbs Axle 5 3 7 8 8 2 Between the Treads: 1,200 lbs. Axle 450 lbs. Tongue 3 4 5 1 1 3 3 1 0 1 7 Between the Treads: 5,000 lbs Axle 2,000 lbs Tongue **Items with heights of 102 to 108 have special loading procedures. Reference ATTLA Certification Letter when load planning.

  7. C-130J-30 COMPARTMENT LIMITATIONS TO 1C-130J-9 Figure 2-4 NOTE: THESEAREFLIGHTLIMITSFORTHE C-130J-30 WITHA GROSSWEIGHTOF 155,000 LBS. AT 2.25/2.5G WITHNOARMOR (ICODES STANDARD). REFERTO FIGURE 2-4 FORAIRCRAFTWITH DIFFERENTGROSSWEIGHTSANDEQUIPPEDWITHARMOR. C 5,500 lbs. C-D C-E C-F C-G C-H 9,500 lbs. 13,700 lbs. 19,300 lbs. 23,400 lbs. 29,800 lbs. 47,800 lbs. 22,325 lbs. H-M I-M J-M K-M L-M M 15,500 lbs. THESELIMITATIONSMUSTBEUSEDALONGWITHTHEGROSSWEIGHT, CENTEROFGRAVITY, FLOORLOADINGANDMAXIMUMCARGOWEIGHT LIMITSOFTHEAIRCRAFT. THELESSEROFALLTHESEINDIVIDUAL LIMITATIONSDEFINETHEFINALLIMITATION. 5,300 lbs. 5,000 lbs. 2,500 lbs. 3 4 5 3 8 3 5 6 2 6 5 2 8 3 2 9 2 2 1 0 1 1 1 1 4 1 4 7 2 7 4 2 1 0 4 2 1 1 2 4

  8. KC-10 CHARACTERISTICS (B-1) Passenger Considerations 16 Seats NOTE: 3-8 seats Reserved for Aircrew depending on Mission needs *PP 10 R/L and 11 R/L Special Notes: Maximum Takeoff Weight: 590,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: 251,631 lbs. 65,200 lbs. 24% 10 R/L is limited to 7,000 lbs when pallet contains concentrated loads 11 R/L is limited 7,500 lbs when pallet contains concentrated loads TO 1C-10(K)A-9 Reference Charts All Cargo: Pallet Contour Chart and Aisle Configuration (Figure 4-2) Uniform Loads: Pounds per Linear Foot (PLF) Load Data (Figure 4-7) Concentrated Loads: Concentrated Load Limitations (Figure 4-19) Vehicles: Vehicle Axle Weight Limitations (Figure 4-20) Items Exceeding Coupled Pallet (T-2) Dimensions: Package Size Chart (Figure 4-3) 10 R/L and 11 R/L is limited to 8,000 lbs when loaded with axles. D Contour C Contour *PP 10R / 10L Max Wt: 10,000 lbs Max Ht 96 *7,000 lbs Concentrated *PP 11R / 11L Max Wt: 10,000 lbs Max Ht 96 *7,500 lbs Concentrated PP 2R / 2L Max Wt: 6,500 lbs Max Ht 96 PP 3R / 3L Max Wt: 6,500 lbs Max Ht 96 PP 5R / 5L Max Wt: 6,500 lbs Max Ht 96 PP 7R / 7L Max Wt: 10,000 lbs Max Ht 96 PP 4R / 4L Max Wt: 6,500 lbs Max Ht 96 PP 6R / 6L Max Wt: 6,500 lbs Max Ht 96 PP 8R / 8L Max Wt: 10,000 lbs Max Ht 96 PP 9R / 9L Max Wt: 10,000 lbs Max Ht 96 PP 12R / 12L Max Wt: 6,500 lbs Max Ht 96 Max Axle: 4,800 lbs (PP 6R/L) Max Axle: 3,200 lbs (PP 7R/L 9R/L) Max Axle: 4,500 lbs (PP 2R/L 5R/L) Max Axle: 4,000 lbs (PP 10R/L 12R/L) 1 0 6 6 1 5 0 2 1 1 7 5 1 8 2 9 6 3 0 NOTE: If distance between axles is less than 48 Refer to the Axle Reduction Chart **Items with heights over 96 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

  9. KC-10 CHARACTERISTICS (D-1) Maximum Takeoff Weight: 590,000 lbs. Basic Operating Weight: Planning ACL: Optimum Zero Fuel CG: Passenger Considerations 75 Seats NOTE: 3-8 seats Reserved for Aircrew depending on Mission needs *PP 10 R/L and 11 R/L Special Notes: 256,615 lbs. 65,200 lbs. 24% 10 R/L is limited to 7,000 lbs when pallet contains concentrated loads 11 R/L is limited 7,500 lbs when pallet contains concentrated loads TO 1C-10(K)A-9 Reference Charts All Cargo: Pallet Contour Chart and Aisle Configuration (Figure 4-2) Uniform Loads: Pounds per Linear Foot (PLF) Load Data (Figure 4-7) Concentrated Loads: Concentrated Load Limitations (Figure 4-19) Vehicles: Vehicle Axle Weight Limitations (Figure 4-20) Items Exceeding Coupled Pallet (T-2) Dimensions: Package Size Chart (Figure 4-3) 10 R/L and 11 R/L is limited to 8,000 lbs when loaded with axles. D Contour C Contour PP 10R / 10L Max Wt: 10,000 lbs Max Ht 96 *7,000 lbs Concentrated PP 11R / 11L Max Wt: 10,000 lbs Max Ht 96 *7,500 lbs Concentrated PP 5R / 5L Max Wt: 6,500 lbs Max Ht 96 PP 7R / 7L Max Wt: 10,000 lbs Max Ht 96 PP 6R / 6L Max Wt: 6,500 lbs Max Ht 96 PP 8R / 8L Max Wt: 10,000 lbs Max Ht 96 PP 9R / 9L Max Wt: 10,000 lbs Max Ht 96 PP 12R / 12L Max Wt: 6,500 lbs Max Ht 96 Max Axle: 4,500 lbs (PP 5R/L) Max Axle: 4,800 lbs (PP 6R/L) Max Axle: 3,200 lbs (PP 7R/L 9R/L) Max Axle: 4,000 lbs (PP 10R/L 12R/L) 1 0 6 6 1 5 0 2 1 1 7 5 9 7 5 1 8 2 9 NOTE: If distance between axles is less than 48 Refer to the Axle Reduction Chart **Items with heights over 96 WILL have special loading procedures. Reference ATTLA Certification Letter when load planning.

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