John Deere DH4105 and DH4106 Poly Plough Operator’s Manual Instant Download (Publication No.5KLDH41051)

OPERATORS MANUAL POLY PLOUGH MODEL DH4105 AND DH4106 5KLDH41051 (ENGLISH) 1

OPERATOR'S MANUAL POLY PLOUGH John Deere SE Asia Introduction: numbers in a secure place; do not keep them on the machine. READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so WARRANTY is provided as part of John Deere's support could result in personal injury or equipment damage. program for customers who operate and maintain their THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with equipment as described in this manual. The warranty is explained on the warranty certificate which you should the machine when you sell it. have received from your dealer. MEASUREMENTS in this manual are given in both This warranty provides you the assurance that John metric and customary U.S. unit equivalents. Use only Deere will back its products where defects appear within correct replacement parts and fasteners. Metric and inch the warranty period. In some circumstances, John Deere fasteners may require a specific metric or inch wrench. also provides field improvements, often without charge RIGHT-HAND AND LEFT-HAND sides are determined to the customer, even if the product is out of warranty. by facing in the direction of forward travel. Should the equipment be abused, or modified to change WRITE PRODUCT IDENTIFICATION NUMBERS its performance beyond the original factory (P.I.N.) in the Specification or Identification Numbers specifications, the warranty will become void and field Section. improvements may be denied. Accurately record all the numbers to help in tracing the machine should it be stolen. File the identification 2

A E C D B A E C D B A = Main Frame B = Disc Assy C = Swing Tail Assy D = Disc Furrow Assy E= Scraper Frame Assy 3

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A Message to Our Customers We appreciate the confidence placed in us by your with principle modules identified with a heading at the purchase of this machine. Before this machine was top left side of the box. Two-part page numbers identify brought to the market, countless hours were spent both the section and page of that section. designing and testing to ensure that its performance By reviewing this manual often, one will quickly learn would be at the highest level. To achieve maximum which section to go to for specific information. For performance, it is imperative this machine be operated in instance, machine adjustments would be found in the accordance with the procedures outlined in this manual. Operating Machine section, lubrication intervals in the Information in this manual is divided into sections. Lubrication section, opener maintenance in the Service These sections are identified at the top of each page. section, etc. A detailed Table of Contents is found Specific information within each section is organized immediately behind this page. into modules. These modules are encased in boxes Thank you very much for purchasing this machine. Customer Responsibility It is the Customer or Operator s responsibility to read the It is the Customer s responsibility to deliver the product to Authorized Dealer, from whom they purchased it, for Operator s Manual, to operate, lubricate, maintain and store the product in accordance with all instructions and service or replacement of defective parts which are safety procedures. Failure of the operator to read the covered by warranty. Repairs to be submitted for warranty consideration must be made within thirty days Operator s Manual is a misuse of this equipment. (30) of failure. It is the Customer s or Operator s responsibility to inspect the product and to have any parts repaired or replaced when continued operation would cause It is the Customer s responsibility for any cost incurred by the Dealer for travelling to or hauling of the product damage or excessive wear to other parts or cause safety for the purpose of performing a warranty obligation or hazards. inspection. 4

Contents Page Page Inspection Checklists Attaching and Detaching the Poly Plough Pre-Delivery Inspection .................................................6 Owner's Record..............................................................6 Use Your Tractor Operator's Manual ........................20 Delivery Inspection ........................................................6 Tractor Requirement....................................................20 After-Sales Inspection ...................................................7 Attaching Poly Plough to Tractor . ......22 Inspection Before Each Day of Operation ....................7 Detaching Poly Plough from Tractor . ..23 Inspection Before Each Season ....................................7 Transporting Installation Instruction . ..........7 Transport Safely ..........................................................24 Equipment matching . 8 Safety Operating the Poly Plough Recognize safety information.........................................9 Parking ........................................................................25 Understand Signal Words..............................................9 Field Operation ............................................................25 Follow Safety Instructions..............................................9 Adjustments Operate Machine Safely ..............................................10 Keep Riders Off Machine ............................................10 Adjustment ..................................................................27 Avoid rollover accident 10 Lubrication and Maintenance Wear Protective Clothing.............................................11 Prepare for Emergencies.............................................11 Use Safety Lights and Devices....................................11 Safe Lubrication and Maintenance .........................29 Lubrication and Maintenance Procedures .........29 Transport Safety ..........................................................12 Grease.........................................................................30 Tow Loads Safely ........................................................13 Lubrication Symbols ..................................................30 Comply with the Transport Speed Limit......................13 Alternative Lubricants ................................................30 Service Machine Safely ...............................................13 Lubrication of Poly Plough........................................31 Practice Safe Maintenance..........................................14 Remove Paint Before Welding or Heating..................14 Greasing Points ..........................................................31 Daily Maintenance before and after Work .............32 Store Attachments Safely ............................................15 Every 100 Hours Work ...............................................32 Dispose of Waste Properly ..........................................15 Every 1000 Hours Work ............................................32 Practice Safe Maintenance.......................................33 Safety Signs Bolt and Screw Torque Required .................33 Safety Sign Locations..................................................16 Supporting Raised Machine .....................................36 Caution - Read Operator Manual Maintenance of Poly Plough.....................................36 Storage .......................................................................37 And safety operation ..17 Preparing the Tractor Troubleshooting Use Your Tractor Operator's Manual ..........................19 Poly Plough Trouble shooting..................................38 Front Counterweight ....................................................19 Rear Wheel Counterweight .........................................19 Serial Number.............................................................40 Keep Machined Secure.............................................40 Determine Front End Ballast W/O Implement Specifications .............................................................40 Codes ....19 Parts Catalogue ... .. ....41 Tightening . ...19 Warranty Statement ..........51 Original Instructions. All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice 5

Inspection Checklists Pre-Delivery Inspection: Assembly Date_____________________________ Assemble the Poly Plough. Make sure all the hardware tightened properly. See Assembly Instruction in this section. Operate the Poly Plough and make sure all parts After the Poly Plough has been completely adjusted and move freely, all hardware is correctly tightened. lubricated, check it and make sure it is ready for Clean the Poly Plough and retouch any areas where operation after delivery to the customer. The following the paint has been removed or scratched. Make sure all list is a reminder of items that need to be inspected. decals are properly positioned and free of damage. Check whether each item has been found to be correct Replace them as required. or after the appropriate adjustments have been made. To the best of my knowledge, the Poly Plough has The tightness of bolts and nuts. been checked and is ready for delivery to the customer. Greasing and Lubricating. Make sure that all accessories ordered by the Safety precautions. customer have been installed. Technician's Signature________________________ Any damage to product. If yes, repair it before delivering to customer. RP90046,00007A0-19-09SEP11-1 Owner's Record Name____________________________________ Address__________________________________ City______________________________________ Serial Number______________________________ Model Number______________________________ Purchase Date______________________________ State_____________________________________ RP90046,00007A1 -19-11AUG11-1/1 Delivery Date_____________________________ Delivery Inspection: The following list is a reminder of important information Inform the Customer that when transporting the Poly to be conveyed directly to the Customer when delivering Plough on public roads by day or night, lights and safety devices should be used to warn the operators of other the Poly Plough. Mark each item after explaining it to the Customer correctly. Assemble the Poly Plough. Make sure all the vehicles. Advise that the customer check local traffic regulations. hardware tighten properly. Complete the delivery and warranty forms by filling in Give the customer the Operator's Manual and fully explain all operating adjustments as well as lubrication the machine serial number. Explain the warranty. Have a form signed by the customer and dealer. and maintenance operations. Explain the importance of operating the machine Show the Customer how to attach the implement and correctly and safely. Point out the decals that help the how to make the main adjustments. To the best of my knowledge, the machine has been operator to avoid risks due to unsafe procedures and conditions. Remind the customer to record the Poly Plough serial delivered, is ready for use and the Customer has been fully informed about its operation and care. Signature__________________________________ number in the space provided at the back of this Operator's Manual. RP90046,00007A2 -19-20SEP11-1 6

After-Sales Inspection: The following items should be check continuously Make sure there is no loose or missing hardware. during the first few hours of operation. Review the entire Operator's Manual with the Inspect the entire machine and make sure there are customer and emphasize the importance of adequate, no damaged parts. Repair or replace parts as needed. regular lubrication and the safety precautions. Review Poly Plough operation with the customer. Inform the customer of any accessories and options that are available. Inspection Date___________________________ Signature__________________________________ Make sure proper operating adjustments have been understood. RP90046,00007A3 -19-11AUG11-1/1 Inspection before Each Day of Operation: Inspection before Each Season: Lubricate daily lube points and those due for lubrication Make sure the recommended lubrication has been at the recommended interval. Make sure there is no loose hardware and that no performed. Make sure proper operating adjustments have been parts are damaged or missing. performed to obtain the best performance from the Poly Verify the Poly plough is correctly attached to the tractor that the tractor hitch links are long enough and plough. RP90046,00007A5 -19-11AUG11-1/1 the control levers operate correctly. The right and left lower links shall have the same Installation Instruction: Installation process Poly Plough is as follow: clearance with rear wheels by adjusting the sway Clear the area of bystanders, especially small children. chains both sides. The sway chains should be tight in Back the tractor into the position where you can align order to keep the Poly plough follow straight behind the the top link, the right and left lower links to the links tractor where each disc performs the wide working position of Poly plough. The length of the lift links of width in equivalent load. tractor is adjustable by rotating the turn-buckle. Attach Adjust the top link arm to appropriate height in order each three point links together and secure the to control the consistency of working depth by observe connection with pin and lock with circle pin. that the main frame of Poly plough is parallel with the Adjust the lift links by rotating the turn-buckle. The land. right lift link should be shorter than the left lift link which The furrow disc should be adjusted after performed makes the right side of Poly plough lifted higher than the short distance of plough operation. The edge of furrow left side. This will keep the right side and left side of Poly disc should run on the center line of the groove with 45 plough parallel with the land and each disc are in the degree inclination to the center line of the groove by appropriate position to perform the best tillage as during adjust the length of disc furrow shaft and rotate the the plough operation the right wheels of tractor are furrow disc. running into the groove Adjust the spring compression to increase appropriate pressure to the ground in order to control movement of Poly Plough. 7

Equipment Matching: To insure the safe and reliable operation of the Poly Number of disc: Poly Plough has variety number of Plough, it is necessary to use a tractor with the correct disc starting from 2 discs. The disc space is designed specifications and appropriate engine horsepower. Use to be adjustable in order to control the desired working the following list as a guide in selecting a tractor to use width and depth of operation which can vary on the on the machine. type soils and engine power of the tractor required to haul Poly Plough. The more working width and depth 3- Point Hitch: The Poly Plough is equipped with a of operation required the more horsepower to be Category 1, 3-point hitch. Be sure the tractor 3-point provided. This Poly Plough is designed to be suitable hitch is in the Category 1 configuration. Install the lift arm for the 30-36 HP tractors. blocks or shorten the stop chains to place the arms into the non-sway configuration. Refer to the tractor manual Disc size: size of disc has impact on the depth of for details. operation. The bigger disc size the deeper depth of operation can perform, however, it is also required the Engine power: The operator is advised to use the Poly high engine horsepower to haul the Poly Plough. It is Plough with the tractor which has appropriate engine required the design the suitable size of disc to gain the horsepower in order to gain the optimum performance, optimum performance, for 3036E tractor the 22 inch. safety, and prevent tractor and Poly Plough from Disc diameter is selected. damage. The appropriate engine horsepower is 30-36 HP. Weight of Poly Plough: weight of Poly Plough has impact on the depth of operation. Heavy Poly Plough Load Sensing Hydraulics: Many newer tractors are can gain high depth of operation, however, it is also required the high engine horsepower to haul the Poly equipped with Load Sensing hydraulics. It is the responsibility of the operator to set the tractor hydraulic Plough. This Poly Plough weight is 300 Kg.(5 Disc) and 320 kg.(6 Disc) suitable for the 30-36 HP tractors. system to provide float on the 3-point hitch. Refer to Tractor Manual for details. The float feature will allow the machine to follow the ground contours during operation. Durability: The high engine horsepower tractor requires the durable and strong structure of Poly Plough to attach with. This Poly Plough is suitable for the 30-36 HP tractors. 8

Safety Recognize Safety Information: This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words: A signal word DANGER, WARNING, or CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual. Prevent Machine Runaway: Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. Start engine only from operator s seat, with transmission in neutral or park. Follow Safety Instructions: Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator's manual. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized If you do not understand any part of this manual and modifications to the machine may impair the function and/or safety and affect machine life. need assistance, contact your John Deere dealer. 9

Operate Machine Safely: Operate the machine carefully to avoid injury. If the machine must be raised for work on or near the machine, make sure the service locks are installed or that the machine is safely supported. Contact with electrical cables can cause severe injury or death. When transporting or operating the machine, make sure to avoid contact with electrical lines. Keep away from the machine when hydraulic components are in operation. Machine components can move suddenly in case of a mechanical or hydraulic failure. Make sure the cylinder and hoses are full of oil before operating the system. Be careful when operating the system on slopes; the tractor can overturn if it hits a hole or ditch or if it encounters rough terrain. Only one person, the operator, should be in the tractor operator's station when the tractor and machine are in use. Keep Riders Off Machine Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator s view resulting in the machine being operated in an unsafe manner Avoid Rollover Accidents: Use seat belt if installed. Avoid holes, ditches, and obstructions which can cause tractor roll-over, especially on hillsides. Never drive near the edge of a ditch, gully or steep embankment. Slow down during turns, when driving on rough ground executes turns and when turning on hillsides. 10

8 Wear Protective Clothing: 9 Wear close fitting clothing and safety equipment 9 appropriate to the job. 9 Prolonged exposure to loud noise can cause 9 Impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. 10 10 10 10 Prepare for Emergencies: 12 Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. 12 Use Safety Lights and Devices: 14 Prevent collisions between other road users, slow Moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights. Use headlights, flashing warning lights, and turn Signals day and night. Follow local regulations for Equipment lighting and marking. Keep lighting and marking visible, clean, and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your John Deere dealer. 11

Transport Safety: Always raise the parking stand before transporting. Tractor brakes should be coupled. Engage a lower gear when going down steep hills or grades. Always operate at reasonable and safe speeds. Never exceed 22 km/h when the machine is half full. Prevent collisions between other road users and slow-moving equipment operating on public roads. Frequently check for traffic from the rear, especially in turns, and use turn signal lights. Keep others away from the machine. For better stability and operator safety, make sure the tractor is correctly ballasted. If the tractor has a safety ROLL-GARD canopy, keep your seatbelt fastened during transport operations. Be aware the machine's transport height and width. 12

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Tow Loads Safely: Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Observe these recommended maximum road speeds, or local speed limits which may be lower: If towed equipment does not have brakes, do not travel more than 22 km/h and do not tow loads more than 1.5 times the tractor weight. Add ballast to recommended maximum for tractor, lighten the load, or get a heavier towing unit. The tractor If towed equipment has brakes, do not travel more than 40 km/h and do not tow loads more than 4.5 times the must be heavy and powerful enough with adequate tractor weight. braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, Ensure the load does not exceed the recommended weight ratio. when turning, and on inclines. Comply with the Transport Speed Limit Reduced stopping power or no ability to stop during The maximum permissible travel speed for this braking implement is 22 km/h Some tractors can operate at speeds higher than the Implement tire failure Damage to the implement's structure or components maximum speed limit for this implement. Regardless of Be careful and slow down when towing the machine in the maximum speed the tractor used to tow this implement can achieve, do not exceed the implement's adverse conditions, when turning and when operating on slopes. transport speed limit. Do not attempt to transport if the fully loaded implement Exceeding the implement's maximum transport speed weighs more than 1.5 times the weight of the tractor. Never tow this implement with an automobile. can result in: Loss of control of the tractor/implement combination Service Machine Safely: To help prevent personal injury caused by unexpected movement, be sure to service machine on level surface. If the machine must be in a raised position while working on or near it, be certain service locks are installed or machine is adequately supported. If machine is connected to tractor, engage parking brake and/or place transmission in PARK , shut off engine and remove key. If machine is detached from tractor, block wheels and use safety stands to prevent movement. 13

Practice Safe Maintenance: On towed implements, disconnect wiring harnesses from Understand service procedure before doing work. Keep tractor before servicing electrical system components or area clean and dry. Never lubricate, service, or adjust welding on machine. machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. Remove Paint before Welding or Heating Do not use a chlorinated solvent in areas where welding Avoid potentially toxic fumes and dust. will take place. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work in an area that is well ventilated to carry toxic fumes and dust away. Remove paint before heating: Dispose of paint and solvent properly. Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. 14

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