Investment Opportunity in Ware Potato Storage in Kenya

Business Planning for investments in Agriculture
 
Rene Oostewechel, Nairobi
11 July 2018
 
A case for a 500 MT ware potato storage in Kenya with ventilation
plus mechanical cooling
Today’s presentation  (30 minutes)
 
 
We (SNV, WUR and industry stakeholders) made business
calculations for an in-company in order to facilitate the
finance an investment in ware potato storage.
 
1.
Potential for and feasibility of ware potato storage in
Kenya
 
2.
Why a business plan is needed and how it is built-up
 
2
Why invest in the potato sector on Kenya?
 
Suitable climate for cultivation in Kenya highlands
Crop with high yield potential and low water footprint
Big improvements (yield) can be achieved
Government encourages its cultivation to decrease
dependency on maize as a staple
Well known food by large part of the population
Recent availability of new varieties and seeds
Increase in middle class
 leads to strong
increase in potato products demand
(fries 
[fresh and pre-fried frozen], 
crisps etc.)
 
3
Value of the Irish potato
 
 
4
Main issues in Kenya potato sector
 
Low yields (cost price)
Peak availability (price fluctuation) high- and lean season
Suitable varieties (processing, storage)
Irrigation infrastructure
Storage infrastructure
Knowledge
 
 
5
1
st
 
market for lean-season potatoes:
‘fresh market’
 
Fresh potatoes
  Better prices in lean periods
 
 
 
 
 
 
Note that prices do not increase during second half of lean periods (this is due to
deteriorating quality)
 
6
Source: Market analysis of potato Value Chain
in 3 target countries of East Africa, 2016
Source: 
https://mfarm.co.ke/trends
2
nd
 market for off-season potatoes:
‘processing industry’
 
Industry needs:
Even supply throughout the year (contracts)
Consistency in quality
Preferably consistency in price
Suitable varieties
High conversion factor (easy to clean, little waste)
Low cost price
Long term contracts with limited number of suppliers
No dependency on one supplier
 
7
Achieving year-round availability of
potatoes
 
The aim is not storage in itself! But year-round supply!
 
This can be achieved:
Through irrigation
- If water is available, reliable and sufficient, this is a good
option
 
Through storage
- In case of storable varieties, this is a good option
 
8
Investing in ware potato storage; Location
 
 Location in or near producer areas:
 
Limited distance from field to store for raw material
Cheaper land and labour
Above 2.000/2.100 meter; storage based on ventilation
only
Below 2.000/2.100 meter; ventilation plus mechanical
cooling
 
9
Investing in potato storage; contract
 
Secure raw material
 for storage (purchase contracts)
Agree on size (>55mm in case of fries processing)
Agree on variety
Agree on purchase price and location (farm gate)
Agree on payment terms (cash on delivery)
Only store healthy product (storage is not a hospital)
In case of small producers: Pre-sorting by hand in the
field, packing in bags.
There is a trust issue (supply – purchase as agreed)
Small farmers are very eager on getting a contract.
 
10
Minimizing storage losses
 
At least 3,7% storage losses must be calculated with
during a 4 month period  due to weight losses.
Careful handling of the potatoes during harvest and
store filling
Curing / drying
Cooling through ventilation (less hours/ higher capacity
and using high RH night air)
 
11
500 MT ware potato storage
 
Several suppliers with representation in Kenya.
-
Geerlofs
-
Omnivent
-
Tolsma
-
Agrovent
 
12
Profitability of storage
 
 
 
 
 
Studies show that investments in storage are interesting but details
are missing!
In general however, also in our business calculations for a local
possessor,  profitability proves to be very good.
In Kenya, investments in ware potato storage seem interesting enough
to develop a detailed Business plan with business calculations.
 
 
 
 
13
 
Investment costs for technology per MT
 
The cost per MT potato storage for technology are
relatively high for small good quality storage facilities
Estimated
-€ 2.000 per ton for a 10 MT facility
-€ 500 for a 100 MT facility
-€ 435 for a 500 MT facility
Therefore a 500 MT facility is advised as minimum
capacity for this type of investment
 
14
Advantage of a good business plan
 
The development of a Business plan forces the
entrepreneur to think in details and often the plan is
adapted in the process.
The Business plan must describe a clear strategy and
forms the basis for financing  the project
 
15
Build-up of a business plan
 
Business idea and partners
DESTEP analysis and (potato)
sector description 
D
emographic-, 
E
conomic-,
S
ocial-, 
T
echnological-, 
E
cological- and 
P
olitical developments
Benchmarking
Description of the market and
developments
SWOT analysis
Business objectives
Sales plan
 
Location choice
Operational plan
Technical plan
Investment plan
Legal & organisational plan incl. HR
Business calculations and financial
analysis
Risk analysis and mitigation
Development impact and CSR
Conclusions
 
 
16
Investments in hardware
 
17
Operational costs and profitability
 
Calculate required volumes for processing per month via
conversion factor
Deduct storage losses
There are two seasons  that means 500 MT storage has
a 1000 MT turnover
Purchase costs raw material; contracted, ex-field means
additional transport costs. Quality, size and variety
Labour (manager, guard, lift truck driver) and energy
(3.000 kwh x 24 KES)
Overhead, lease, interest, depreciation, maintenance,
tax
IRR 46% (in our example)
 
 
 
 
 
 
18
Risks & mitigation
 
Competition from pre-fried frozen fries
Technical storage risks (storage losses)
-
temperature, ventilation capacity, quality of potato,
handling
Supply risks
-
non compliance with contract, storable varieties,
processing varieties, many small batches, draught
Price risks
Operational costs risks
- Price of energy, labour
 
19
General considerations
 
As investment costs per MT decrease at higher capacity
storage, it seems a better option for small producers to
jointly invest in storage via a cooperative than investing
each on their own
Also the management of the store, which requires
knowledge, can be easier and cheaper organised with
more capacity
A supply contract to a processor can be combined with
supplying the fresh market for own account
Be aware that the potatoes in store must be financed for
a period of 3-4 months. Either purchased and paid at
harvest by the investor or extended payment when
producers remain the owner.
 
20
General considerations
 
Due to current seasonality of potato availability, one
might expect an increase in the fresh market when good
quality product is available during extended periods.
The market for processed potatoes (fries) in restaurants
increases with an estimated 10 to 15% annually.  This
translates in good opportunities for processors
Restaurants need 
consistency 
in quantity, quality and
price. If local processors (fresh fries) cannot meet this
requirement, they will shift to imported pre-fried frozen.
To meet the market demands and make use of the
market opportunities, processors need storage! Realised
either by themselves or (preferably) by farmers or
investors
 
21
General considerations
 
When investing is storage, it is important to ensure that,
through extension and investments, also in primary
production improvements are made
-
Good seeds, cultivation techniques, crop protection,
fertilization etc.) will result in a higher yield (= lower
cost price) and healthy product.
-
The feasibility of storage is based on good produce being
supplied from the field as well as a proper business plan.
 
22
 
.
 
23
.
 
 
Thank you for your attention
 
24
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Explore the potential and feasibility of investing in ware potato storage in Kenya, a sector with suitable climate, high-yield crops, and government support. Learn about the market demand, challenges, and opportunities for both fresh and processed potato products.

  • Agriculture
  • Investment
  • Potato Sector
  • Kenya
  • Business Planning

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  1. Business Planning for investments in Agriculture A case for a 500 MT ware potato storage in Kenya with ventilation plus mechanical cooling Rene Oostewechel, Nairobi 11 July 2018

  2. Todays presentation (30 minutes) We (SNV, WUR and industry stakeholders) made business calculations for an in-company in order to facilitate the finance an investment in ware potato storage. 1. Potential for and feasibility of ware potato storage in Kenya 2. Why a business plan is needed and how it is built-up 2

  3. Why invest in the potato sector on Kenya? Suitable climate for cultivation in Kenya highlands Crop with high yield potential and low water footprint Big improvements (yield) can be achieved Government encourages its cultivation to decrease dependency on maize as a staple Well known food by large part of the population Recent availability of new varieties and seeds Increase in middle class leads to strong increase in potato products demand (fries [fresh and pre-fried frozen], crisps etc.) 3

  4. Value of the Irish potato 4

  5. Main issues in Kenya potato sector Low yields (cost price) Peak availability (price fluctuation) high- and lean season Suitable varieties (processing, storage) Irrigation infrastructure Storage infrastructure Knowledge 5

  6. 1stmarket for lean-season potatoes: fresh market Fresh potatoes Better prices in lean periods Source: https://mfarm.co.ke/trends Source: Market analysis of potato Value Chain in 3 target countries of East Africa, 2016 Note that prices do not increase during second half of lean periods (this is due to deteriorating quality) 6

  7. 2nd market for off-season potatoes: processing industry Industry needs: Even supply throughout the year (contracts) Consistency in quality Preferably consistency in price Suitable varieties High conversion factor (easy to clean, little waste) Low cost price Long term contracts with limited number of suppliers No dependency on one supplier 7

  8. Achieving year-round availability of potatoes The aim is not storage in itself! But year-round supply! This can be achieved: Through irrigation - If water is available, reliable and sufficient, this is a good option Through storage - In case of storable varieties, this is a good option 8

  9. Investing in ware potato storage; Location Location in or near producer areas: Limited distance from field to store for raw material Cheaper land and labour Above 2.000/2.100 meter; storage based on ventilation only Below 2.000/2.100 meter; ventilation plus mechanical cooling 9

  10. Investing in potato storage; contract Secure raw material for storage (purchase contracts) Agree on size (>55mm in case of fries processing) Agree on variety Agree on purchase price and location (farm gate) Agree on payment terms (cash on delivery) Only store healthy product (storage is not a hospital) In case of small producers: Pre-sorting by hand in the field, packing in bags. There is a trust issue (supply purchase as agreed) Small farmers are very eager on getting a contract. 10

  11. Minimizing storage losses At least 3,7% storage losses must be calculated with during a 4 month period due to weight losses. Careful handling of the potatoes during harvest and store filling Curing / drying Cooling through ventilation (less hours/ higher capacity and using high RH night air) 11

  12. 500 MT ware potato storage Several suppliers with representation in Kenya. - Geerlofs - Omnivent - Tolsma - Agrovent 12

  13. Profitability of storage Studies show that investments in storage are interesting but details are missing! In general however, also in our business calculations for a local possessor, profitability proves to be very good. In Kenya, investments in ware potato storage seem interesting enough to develop a detailed Business plan with business calculations. 13

  14. Investment costs for technology per MT The cost per MT potato storage for technology are relatively high for small good quality storage facilities Estimated - 2.000 per ton for a 10 MT facility - 500 for a 100 MT facility - 435 for a 500 MT facility Therefore a 500 MT facility is advised as minimum capacity for this type of investment 14

  15. Advantage of a good business plan The development of a Business plan forces the entrepreneur to think in details and often the plan is adapted in the process. The Business plan must describe a clear strategy and forms the basis for financing the project 15

  16. Build-up of a business plan Business idea and partners Location choice DESTEP analysis and (potato) sector description Demographic-, Economic-, Operational plan Technical plan Social-, Technological-, Ecological- and Political developments Investment plan Benchmarking Legal & organisational plan incl. HR Description of the market and developments Business calculations and financial analysis SWOT analysis Risk analysis and mitigation Business objectives Development impact and CSR Sales plan Conclusions 16

  17. Investments in hardware Replac. Value units TOTAL INVESTMENTS EURO KES 118 25,688,600 51,377 total investment investment per ton buildings land construction of the building Equipment for ventilation equipment including transport, duties etc. wooden pallet boxes (1.2x1x1 *570 kg x Euro 50 lifttruck weighing scale and grading equipment 100 KVA power generator Office ofice equipment 217,700 500 435 1 1 0 0 50,000 5,900,000 1 74,500 46,000 25,000 1,200 17,000 8,791,000 5,428,000 2,950,000 141,600 2,006,000 880 1 1 1 1 4,000 472,000 Deprec. Mainten. Insurance Buildings Machinery and equipment Technical assistance office equipmnet 4.0% 12.5% 10.0% 25.0% 1.0% 2.0% 0.1% 0.1% 17

  18. Operational costs and profitability Calculate required volumes for processing per month via conversion factor Deduct storage losses There are two seasons that means 500 MT storage has a 1000 MT turnover Purchase costs raw material; contracted, ex-field means additional transport costs. Quality, size and variety Labour (manager, guard, lift truck driver) and energy (3.000 kwh x 24 KES) Overhead, lease, interest, depreciation, maintenance, tax IRR 46% (in our example) 18

  19. Risks & mitigation Competition from pre-fried frozen fries Technical storage risks (storage losses) - temperature, ventilation capacity, quality of potato, handling Supply risks - non compliance with contract, storable varieties, processing varieties, many small batches, draught Price risks Operational costs risks - Price of energy, labour 19

  20. General considerations As investment costs per MT decrease at higher capacity storage, it seems a better option for small producers to jointly invest in storage via a cooperative than investing each on their own Also the management of the store, which requires knowledge, can be easier and cheaper organised with more capacity A supply contract to a processor can be combined with supplying the fresh market for own account Be aware that the potatoes in store must be financed for a period of 3-4 months. Either purchased and paid at harvest by the investor or extended payment when producers remain the owner. 20

  21. General considerations Due to current seasonality of potato availability, one might expect an increase in the fresh market when good quality product is available during extended periods. The market for processed potatoes (fries) in restaurants increases with an estimated 10 to 15% annually. This translates in good opportunities for processors Restaurants need consistency in quantity, quality and price. If local processors (fresh fries) cannot meet this requirement, they will shift to imported pre-fried frozen. To meet the market demands and make use of the market opportunities, processors need storage! Realised either by themselves or (preferably) by farmers or investors 21

  22. General considerations When investing is storage, it is important to ensure that, through extension and investments, also in primary production improvements are made - Good seeds, cultivation techniques, crop protection, fertilization etc.) will result in a higher yield (= lower cost price) and healthy product. - The feasibility of storage is based on good produce being supplied from the field as well as a proper business plan. 22

  23. . 23

  24. . Thank you for your attention 24

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