How to Manage a Lean Program
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W
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Management Tips
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Lean Structure
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Empire Belt Selection / On-boarding
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Empire Belt Development
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Project Selection
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Project Implementation & Reporting
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Program Visibility
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Lean Resources
M
a
n
a
g
e
m
e
n
t
T
i
p
s
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Get Executive Support
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Have the Right Resources
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Crawl Before You Walk Before You Run
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Develop a Sense of Community
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Instill Accountability
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Lean is not an Initiative, but “The Way”
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Continuous Improvement
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Be Flexible Where it Makes Sense
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Right Size Your Efforts
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Select Representatives from each division, department, and / or group to not only
serve as empire belts but also as Lean Program Liaisons to the various departments
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Traits & Characteristics Include:
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Motivated & eager
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Strong public speaker
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High energy
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Operationally minded
-
Sharp / intelligent
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Star performer of that department
E
m
p
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e
B
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t
O
n
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b
o
a
r
d
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n
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Send Welcome email, including their chain of command, Co-Champions, etc.
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Meet with them for a half hour to go over the Lean program, the roles &
responsibilities, the resources available, and their next steps (boot camp).
E
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Succession of Projects
1
st
project - paired with a more senior Belt, usually a process they are already familiar with
2
nd
project - paired with an equal level Belt
3
rd
project - facilitate on their own
4
th
project - external certifying project
Encourage Empire Belts to attend any and all trainings and report back to the team
Lean Program Meetings
- Half hour meetings every other week
-
Deployment Manager shares program updates
-
Group discussion on Best Practices and Brainstorming. Past topics included:
- Visibility across the authority
- Lessons Learned for Joint Agency Projects
- Risk Management and Mitigation
- Data Analysis
- EPA Lean Government Materials
- Metrics Collection
P
r
o
j
e
c
t
S
e
l
e
c
t
i
o
n
S
t
a
r
t
o
f
t
h
e
P
r
o
g
r
a
m
(
8
/
2
0
1
4
)
Covered each department and functional
area to expose all staff to Lean
Focused on processes that had:
-
Long lead times
-
Customer confusion
-
Significant paperwork
-
Several reviews
-
Requesting an IT Solution
-
Received customer complaints
-
Not met KPI Targets
O
n
e
Y
e
a
r
L
a
t
e
r
…
More strategic focus on processes
that align with our roadmap to
transform our Authority not only
strategically through the Clean
Energy Fund but Operationally
through our Operations Agenda
.
P
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j
e
c
t
I
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p
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R
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P
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o
j
e
c
t
I
m
p
l
e
m
e
n
t
a
t
i
o
n
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Stress that the “end” is NOT the implementation plan, but rather that it is a means to an end.
Encourage the Empire Belts and Team Leads to adjust the implementation plan if necessary.
-
Instill Accountability from Project Sponsor down to Team Lead.
-
Champion, Deployment Manager, and Project Sponsor are Resources
P
r
o
j
e
c
t
R
e
p
o
r
t
i
n
g
-
Receive scoreboard metrics by 5
th
of every month
-
For projects in Active Implementation:
-
Bi-Weekly Status Updates via Implementation Plan
-
Monthly Status Meetings with Champions, Deployment Manager, Sponsor, Empire Belt(s)
and Team Lead
-
For Projects in Maintenance Mode:
-
6 Month Check-in and Analysis to Look for Areas of Opportunity
-
Champion, Deployment Manager, Sponsor, Empire Belt(s) and Team Lead
P
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o
g
r
a
m
V
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l
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A
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r
o
s
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T
h
e
O
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g
a
n
i
z
a
t
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o
n
Lean Exposure through Projects & Empire Belts into all areas
Held a “Brown Bag” luncheon highlighting the program and operational wins
for All Staff
Planning to hold tailored trainings for departments that support Lean
Projects (Legal, IT, and Finance)
Present “Lean Wins” and Project Statuses at Senior Management Meetings
Develop Lean Abstracts to share and post around the Authority
R
e
s
o
u
r
c
e
s
f
o
r
E
m
p
i
r
e
B
e
l
t
s
We have been working to pull together various templates,
guides, and resources for our Empire Belts
So far we have the following:
- Empire Belt Guidebook
- Meeting agenda and PowerPoint Templates
- Implementation & Risk Management Tables
Resources can be found at:
www.nyserda.ny.gov/LeanResources
Q
u
e
s
t
i
o
n
s
?
Learn how to effectively manage a Lean program with insights on workshop agendas, management tips, staff structure, Empire Belt selection, on-boarding, project succession, and program visibility. Discover key elements like executive support, resource allocation, community building, and continuous improvement to drive success in Lean initiatives.
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Presentation Transcript
How to Manage a Lean Program Tuesday November 10, 2015
2 Workshop Agenda - Management Tips - Lean Structure - Empire Belt Selection / On-boarding - Empire Belt Development - Project Selection - Project Implementation & Reporting - Program Visibility - Lean Resources
3 Management Tips - Get Executive Support - Have the Right Resources - Crawl Before You Walk Before You Run - Develop a Sense of Community - Instill Accountability - Lean is not an Initiative, but The Way - Continuous Improvement - Be Flexible Where it Makes Sense - Right Size Your Efforts
4 Lean Staff Structure
5 Empire Belt Selection and On-boarding Empire Belt Selection - Select Representatives from each division, department, and / or group to not only serve as empire belts but also as Lean Program Liaisons to the various departments - Traits & Characteristics Include: - Motivated & eager - Strong public speaker - High energy - Operationally minded - Sharp / intelligent - Star performer of that department Empire Belt On-boarding - Send Welcome email, including their chain of command, Co-Champions, etc. - Meet with them for a half hour to go over the Lean program, the roles & responsibilities, the resources available, and their next steps (boot camp).
6 Empire Belt Development Succession of Projects 1st project - paired with a more senior Belt, usually a process they are already familiar with 2nd project - paired with an equal level Belt 3rd project - facilitate on their own 4th project - external certifying project Encourage Empire Belts to attend any and all trainings and report back to the team Lean Program Meetings - Half hour meetings every other week - Deployment Manager shares program updates - Group discussion on Best Practices and Brainstorming. Past topics included: - Visibility across the authority - Risk Management and Mitigation - EPA Lean Government Materials - Lessons Learned for Joint Agency Projects - Data Analysis - Metrics Collection
7 Project Selection Start of the Program (8/2014) One Year Later More strategic focus on processes that align with our roadmap to transform our Authority not only strategically through the Clean Energy Fund but Operationally through our Operations Agenda. Covered each department and functional area to expose all staff to Lean Focused on processes that had: - Long lead times - Customer confusion - Significant paperwork - Several reviews - Requesting an IT Solution - Received customer complaints - Not met KPI Targets
8 Project Implementation & Reporting Project Implementation - Stress that the end is NOT the implementation plan, but rather that it is a means to an end. Encourage the Empire Belts and Team Leads to adjust the implementation plan if necessary. - Instill Accountability from Project Sponsor down to Team Lead. - Champion, Deployment Manager, and Project Sponsor are Resources Project Reporting - Receive scoreboard metrics by 5th of every month - For projects in Active Implementation: - Bi-Weekly Status Updates via Implementation Plan - Monthly Status Meetings with Champions, Deployment Manager, Sponsor, Empire Belt(s) and Team Lead - For Projects in Maintenance Mode: - 6 Month Check-in and Analysis to Look for Areas of Opportunity - Champion, Deployment Manager, Sponsor, Empire Belt(s) and Team Lead
9 Program Visibility Across The Organization Lean Exposure through Projects & Empire Belts into all areas Held a Brown Bag luncheon highlighting the program and operational wins for All Staff Planning to hold tailored trainings for departments that support Lean Projects (Legal, IT, and Finance) Present Lean Wins and Project Statuses at Senior Management Meetings Develop Lean Abstracts to share and post around the Authority
10 Resources for Empire Belts We have been working to pull together various templates, guides, and resources for our Empire Belts So far we have the following: - Empire Belt Guidebook - Meeting agenda and PowerPoint Templates - Implementation & Risk Management Tables Resources can be found at: www.nyserda.ny.gov/LeanResources
11 Questions?
