EPA Rule 40 CFR Part 63 Subpart HHHHHH Overview

 
 
 
EPA Rule 40 CFR Part 63 Subpart HHHHHH
“The Refinisher Rule”
 
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Purpose
Rule Overview and Training Requirements
Coatings covered by the Rule
Compliance dates
Spray Area Requirements and Booth/Filter Maintenance
Equipment: what is covered and not covered
Notification and Record-keeping requirements for Shops
Resources
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:
Training Objectives
Spray Training for Paint Technicians
Maximizing paint efficiency: Tools for getting the most from your paint
Post-Training Review
 
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Objectives and Overview
 
 
 
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Purpose of this presentation:
 
Provide overview of EPA Rule 40 CFR Part 63 Subpart HHHHHH requirements for Surface Coatings Operations at
Area Sources
 
Provide materials for Collision Center owners/managers as part of their overall documentation of compliance with
EPA Rule 40 CFR Part 63 Subpart HHHHHH
 
Provide specific training components for Paint Technicians
 
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EPA Rule 40 CFR Part 63 Subpart HHHHHH
 
 Known by many names:
The Refinisher Rule
Rule 40
6H
Subpart HHHHHH
NESHAP
NESHAPs
National Area Source Rule
Refinish Area Source Rule
…and probably a few others
 
 All refer to the same EPA Rule
 
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Overview:
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:
1.
Initial Notification of EPA by Collision Center (due in 2010)
2.
Compliance and notification by Collision Center (due not later than 2011)
3.
Training of paint spraying personnel
4.
Record-keeping by Collision Center
 
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This EPA Rule covers two primary operations:
Paint Stripping Operations
Spray Coatings Operations
 
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Paint Stripping
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Requirements for MeCl paint stripping operations:
1.
 Optimization of stripper application
2.
 Proper storage and disposal of MeCl bearing material
3.
 MeCl Minimization Plan for use greater than 1 ton per year
 
What the Collision Center must do:
1.
Identify methods of paint stripping used and the substrates stripped
2.
Include method and substrate information on initial Notification to EPA
3.
Indicate on Notification if Collision Center plans annual use of MeCl exceeding 1 ton
 
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Surface Coating
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Requirements:
1.
HVLP, Electrostatic, Airless, Air assisted Airless spray guns or a gun with demonstrated
equivalency of transfer efficiency of HVLP
2.
 all spray application of coatings in a prep station or spray booth
3.
 booth exhaust filters must have demonstrated filter efficiency of 98%
4.
 enclosed gun cleaner or disassembled cleaning
5.
 spray painter training
 
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Requires Paint Technicians to be trained on:
The general provisions of the Rule
Roles requiring training
Coatings covered by this Rule
Compliance dates
Spray Areas and equipment requirements in the Shop
Spray Gun Requirements
1.
Spray Gun Set-Up for best transfer efficiency
2.
Spray Gun Operation for best transfer efficiency
3.
Spray techniques to improve transfer efficiency
4.
Spray gun cleaning
 
 
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All painters
 who work on motor vehicles and mobile
equipment surface coatings operations that involve the
spray application of coatings at area sources to:
Automobiles
Light trucks
Heavy duty trucks
Buses
Construction Equipment
Self-propelled vehicles
Any equipment that may be drawn and/or driven on a
roadway
Also applies to painters who spray apply HAP-
containing coatings to miscellaneous metal parts
 
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Painters who spray apply target HAP-containing coatings to miscellaneous metal parts. Target
HAPs are:
Chromium (Cr)
Lead (Pb)
Manganese (Mn)
Nickel (Ni)
Cadmium (Cd)
 
All shops could have a number of colors and/or primers with one or more of the targeted HAPs.
Consult product MSDS.
 
Shop can petition EPA (in initial notification) if it can prove that all coatings being used do not
contain any target HAPs. 
This petition does not guarantee exemption
.
 
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As of January 9, 2008:
New shops (shops that have begun spraying since 9/17/2007) must comply immediately
Existing shops must have complied by January 10, 2011
 
Painters must be trained within the next two years
Training will be good for 5 years, and refresher must be repeated every 5 years
All spray painters at new sources (new shop employment location) must complete training no
later than 180 days after hiring
All painters must have a certificate to show date of training
Shops must notify EPA that they are subject to Rule by 01/11/2010 (initial notification), and
submit notification of compliance status by 3/11/2011
 
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All spray-applied coatings must be used in a prep station or spray booth
 
Prep stations and spray booths large enough to fit a vehicle must have four side walls or
curtains and a full roof
 
Parts must be sprayed in a booth with at least three side walls or curtains and a full roof
 
Booth and prep station filters must achieve 98% filter efficiency of overspray
 
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Booth filters improve job quality and protect
environment
Allow air to flow evenly
Captures overspray, decreases emissions
 
Rule Requirement: 98% or greater efficiency for
exhaust filters
Establish and document filter change-out
schedule and procedure
Maintain documentation from filter
manufacturer that filters are 98% efficient
 
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HVLP (defined as 65% Transfer Efficient (TE) and 10 psi at cap)
Electrostatic spray guns
Airless spray guns
Air Assisted spray guns
Any non-HVLP gun demonstrated to achieve 65% TE with manufacturer documentation
Check local regulations – if local laws are more strict, they may over-rule national laws
All motor vehicle and mobile equipment spray coating operations and miscellaneous surface
coating operations with a cup size larger than 3.0 ounces or 89cc must comply with this Rule
 
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Spray applications using a hand-held device with cup capacity no more than 3 fluid ounces
(89cc)
 
Powder coating
 
Hand-held, non-refillable aerosol containers
 
Non-atomizing technology
 
Thermal spray operations using solid metallic or non-metallic materials
 
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Notifications:
Initial notification to EPA or delegated state agency that Collision Center is subject to the rule
– that is, that the Collision Center is an area source
1.
New Source – w/in 180 days after start-up or publication of final rule, whichever is later
2.
Existing Source – 1 year before compliance date:  January 9, 2010
Notification of compliance status to EPA or delegated state agency
1.
New Source – 180 days after compliance date for the facility
2.
Existing Source – 30 days after compliance date for the facility (30 days after January
9, 2011)
 
States or local authorities may have more strict rules. Check your local authorities for any
other rules.
 
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Recordkeeping by the Collision Center*:
Copies of Notifications submitted to EPA
Painter training certifications
Spray booth filter efficiency documentation
Spray gun transfer efficiency
MeCl content information such as MSDS
Annual usage of MeCl for paint stripping, and written MeCl minimization plan if annual usage
> 1 ton per year
Deviation and corrective action documentation
*Records to be maintained in a form suitable and readily available for expeditious review by EPA
 
 
 
 
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For more information on EPA Rule 40 CFR Part 63 Subpart HHHHHH go to:
www.epa.gov/ttn/atw/area/fr09ja08.pdf
www.epa.gov/collision-repair-campaign
www.epa.gov/ttn/atw/area/autobodybs.doc
www.epa.gov/ttn/atw/area/arearules.html
 
For a video overview of the Rule (English and Spanish) and for more information on Axalta
products and recommendations go to: 
https://www.epa.gov/collision-repair-campaign/outreach-
materials-collision-repair-campaign
 
 
 
 
 
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EPA Rule 40 CFR Part 63 Subpart HHHHHH, also known as The Refinisher Rule, sets standards for hazardous air pollutants in paint stripping and surface coatings operations. The rule aims to control emissions of target hazardous air pollutants in collision centers and surrounding areas. It outlines requirements for compliance, training, notification, and record-keeping, providing materials for owners/managers to ensure EPA Rule compliance.

  • EPA Rule Compliance
  • Hazardous Air Pollutants
  • Collision Centers
  • Surface Coatings
  • Environmental Regulation

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  1. National Emissions Standard for Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface Coatings Operations at Area Sources Overview and Training EPA Rule 40 CFR Part 63 Subpart HHHHHH The Refinisher Rule Sensitivity: Business Internal Sensitivity: Business Internal

  2. Contents Section One Overview and Resources: Purpose Rule Overview and Training Requirements Coatings covered by the Rule Compliance dates Spray Area Requirements and Booth/Filter Maintenance Equipment: what is covered and not covered Notification and Record-keeping requirements for Shops Resources Section Two Paint Technician Training: Training Objectives Spray Training for Paint Technicians Maximizing paint efficiency: Tools for getting the most from your paint Post-Training Review 2 2 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  3. Section One Objectives and Overview 3 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  4. Environmental Regulatory Update and Training Purpose of this presentation: Provide overview of EPA Rule 40 CFR Part 63 Subpart HHHHHH requirements for Surface Coatings Operations at Area Sources Provide materials for Collision Center owners/managers as part of their overall documentation of compliance with EPA Rule 40 CFR Part 63 Subpart HHHHHH Provide specific training components for Paint Technicians 4 4 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  5. Whats in a name? EPA Rule 40 CFR Part 63 Subpart HHHHHH Known by many names: The Refinisher Rule Rule 40 6H Subpart HHHHHH NESHAP NESHAPs National Area Source Rule Refinish Area Source Rule and probably a few others All refer to the same EPA Rule 5 5 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  6. EPA Rule 40 CFR Part 63 Subpart HHHHHH Overview: HAPs Regulation In January 2008, the US EPA published the National Emissions Standards for Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface Coatings Operations at Area Sources. EPA established this Rule to control the emissions of target HAPs in the collision center environment and surrounding community. Four basic requirements for Collision Centers: 1. Initial Notification of EPA by Collision Center (due in 2010) 2. Compliance and notification by Collision Center (due not later than 2011) 3. Training of paint spraying personnel 4. Record-keeping by Collision Center 6 6 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  7. EPA Rule 40 CFR Part 63 Subpart HHHHHH This EPA Rule covers two primary operations: Paint Stripping Operations Spray Coatings Operations 7 7 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  8. EPA Rule 40 CFR Part 63 Subpart HHHHHH Paint Stripping Paint stripping operations using Methylene Chloride (MeCl) for the partial or complete removal of surface coatings from wood, metal or plastic substances are subject to this EPA Rule Requirements for MeCl paint stripping operations: 1. Optimization of stripper application 2. Proper storage and disposal of MeCl bearing material 3. MeCl Minimization Plan for use greater than 1 ton per year What the Collision Center must do: 1. Identify methods of paint stripping used and the substrates stripped 2. Include method and substrate information on initial Notification to EPA 3. Indicate on Notification if Collision Center plans annual use of MeCl exceeding 1 ton 8 8 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  9. EPA Rule 40 CFR Part 63 Subpart HHHHHH Surface Coating Motor Vehicle and Mobile Equipment Surface Coating Operations involve spray application of coatings at area sources to automobiles, light trucks, heavy duty trucks, buses, construction equipment, self-propelled vehicles and equipment that may be drawn and/or driven on a highway Miscellaneous Surface Coating Operations involve the spray application of coatings that contain compounds of target HAPs to miscellaneous parts and/or products made of metal or plastic, or combinations of metal and plastic Requirements: 1. HVLP, Electrostatic, Airless, Air assisted Airless spray guns or a gun with demonstrated equivalency of transfer efficiency of HVLP 2. all spray application of coatings in a prep station or spray booth 3. booth exhaust filters must have demonstrated filter efficiency of 98% 4. enclosed gun cleaner or disassembled cleaning 5. spray painter training 9 9 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  10. EPA Rule 40 CFR Part 63 Subpart HHHHHH Requires Paint Technicians to be trained on: The general provisions of the Rule Roles requiring training Coatings covered by this Rule Compliance dates Spray Areas and equipment requirements in the Shop Spray Gun Requirements 1. Spray Gun Set-Up for best transfer efficiency 2. Spray Gun Operation for best transfer efficiency 3. Spray techniques to improve transfer efficiency 4. Spray gun cleaning 10 10 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  11. Training is required for: All painters who work on motor vehicles and mobile equipment surface coatings operations that involve the spray application of coatings at area sources to: Automobiles Light trucks Heavy duty trucks Buses Construction Equipment Self-propelled vehicles Any equipment that may be drawn and/or driven on a roadway Also applies to painters who spray apply HAP- containing coatings to miscellaneous metal parts 11 11 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  12. Training is also required for Painters who spray apply target HAP-containing coatings to miscellaneous metal parts. Target HAPs are: Chromium (Cr) Lead (Pb) Manganese (Mn) Nickel (Ni) Cadmium (Cd) All shops could have a number of colors and/or primers with one or more of the targeted HAPs. Consult product MSDS. Shop can petition EPA (in initial notification) if it can prove that all coatings being used do not contain any target HAPs. This petition does not guarantee exemption. 12 12 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  13. Compliance dates As of January 9, 2008: New shops (shops that have begun spraying since 9/17/2007) must comply immediately Existing shops must have complied by January 10, 2011 Painters must be trained within the next two years Training will be good for 5 years, and refresher must be repeated every 5 years All spray painters at new sources (new shop employment location) must complete training no later than 180 days after hiring All painters must have a certificate to show date of training Shops must notify EPA that they are subject to Rule by 01/11/2010 (initial notification), and submit notification of compliance status by 3/11/2011 13 13 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  14. Spray Area All spray-applied coatings must be used in a prep station or spray booth Prep stations and spray booths large enough to fit a vehicle must have four side walls or curtains and a full roof Parts must be sprayed in a booth with at least three side walls or curtains and a full roof Booth and prep station filters must achieve 98% filter efficiency of overspray 14 14 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  15. Booth Filters Booth filters improve job quality and protect environment Allow air to flow evenly Captures overspray, decreases emissions Rule Requirement: 98% or greater efficiency for exhaust filters Establish and document filter change-out schedule and procedure Maintain documentation from filter manufacturer that filters are 98% efficient 15 15 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  16. Approved Equipment HVLP (defined as 65% Transfer Efficient (TE) and 10 psi at cap) Electrostatic spray guns Airless spray guns Air Assisted spray guns Any non-HVLP gun demonstrated to achieve 65% TE with manufacturer documentation Check local regulations if local laws are more strict, they may over-rule national laws All motor vehicle and mobile equipment spray coating operations and miscellaneous surface coating operations with a cup size larger than 3.0 ounces or 89cc must comply with this Rule 16 16 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  17. Activities Exempted from Rule Spray applications using a hand-held device with cup capacity no more than 3 fluid ounces (89cc) Powder coating Hand-held, non-refillable aerosol containers Non-atomizing technology Thermal spray operations using solid metallic or non-metallic materials 17 17 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  18. Notification and Record-keeping Requirements Notifications: Initial notification to EPA or delegated state agency that Collision Center is subject to the rule that is, that the Collision Center is an area source 1. New Source w/in 180 days after start-up or publication of final rule, whichever is later 2. Existing Source 1 year before compliance date: January 9, 2010 Notification of compliance status to EPA or delegated state agency 1. New Source 180 days after compliance date for the facility 2. Existing Source 30 days after compliance date for the facility (30 days after January 9, 2011) States or local authorities may have more strict rules. Check your local authorities for any other rules. 18 18 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  19. Notification and Record-keeping Requirements Recordkeeping by the Collision Center*: Copies of Notifications submitted to EPA Painter training certifications Spray booth filter efficiency documentation Spray gun transfer efficiency MeCl content information such as MSDS Annual usage of MeCl for paint stripping, and written MeCl minimization plan if annual usage > 1 ton per year Deviation and corrective action documentation *Records to be maintained in a form suitable and readily available for expeditious review by EPA 19 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

  20. Resources For more information on EPA Rule 40 CFR Part 63 Subpart HHHHHH go to: www.epa.gov/ttn/atw/area/fr09ja08.pdf www.epa.gov/collision-repair-campaign www.epa.gov/ttn/atw/area/autobodybs.doc www.epa.gov/ttn/atw/area/arearules.html For a video overview of the Rule (English and Spanish) and for more information on Axalta products and recommendations go to: https://www.epa.gov/collision-repair-campaign/outreach- materials-collision-repair-campaign 20 20 PROPRIETARY Sensitivity: Business Internal Sensitivity: Business Internal

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