Caterpillar Cat D7E TRACK-TYPE TRACTOR (Prefix TAN) Service Repair Manual Instant Download
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D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 1/14 Product: TRACK-TYPE TRACTOR Model: D7E TRACK-TYPE TRACTOR TAN Configuration: D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly D7E Track-Type Tractor Power Train Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012 i06161086 Final Drive - Disassemble SMCS - 4050-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7574 Link Bracket 3 8B-7548 Push-Puller Tool Group 1 C 8H-0684 Ratchet Wrench 1 8B-7554 Bearing Cup Puller 1 D 150-1782 Crossblock 1 E 350 -7768 Electric Hydraulic Pump 1 F 1P-0532 Plate 1 G 188-1456 Lifting Eye Bolt 1 H 154-6181 Forcing Bolt 2 8B-7551 Bearing Puller Gp 1 3H-0465 Push-Puller Plate 1 J 5F-7369 Puller Leg 2 8B-7548 Push-Puller Tool Gp 1 K 138-7573 Link Bracket 3 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 2/14 Start By: A. Remove the final drive. 1. Drain the oil from the final drive into a suitable container for storage or disposal. Illustration 1 g01623802 2. Attach Tooling (B) and a suitable lifting device to final drive (1) . The weight of final drive assembly (1) is approximately 880 kg (1940 lb). Attach final drive assembly (1) to Tooling (A) . Illustration 2 g01623825 3. Remove cover (2) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 3/14 Illustration 3 g01624420 4. Attach Tooling (G) to sun gear (3) . Illustration 4 g03840733 5. If equipped, remove shields (4a) by removing bolts 1 through 10 shown in Illustration 4. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
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D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 4/14 Illustration 5 g01624447 6. Remove bolts (4) . Illustration 6 g02487582 7. Attach a suitable lifting device and Tooling (K) in order to remove planetary carrier (5) . The weight of planetary carrier (5) is approximately 163 kg (360 lb). Remove O-ring (5A) . Illustration 7 g02482500 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 5/14 8. Remove bolts (6) and plate (7) . Illustration 8 g01624699 9. Use a suitable press to remove shafts (8) from the planetary carrier. Illustration 9 g01624716 10. Remove gears (9) from the planetary carrier. 11. Remove bearing cones (10) from each side of gears (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 6/14 Illustration 10 g01624720 12. Remove bearing cups (11) from each side of gears (9) with Tooling (C) . Illustration 11 g02482520 13. Remove bolts (12) . Remove retainer (13) . Attach a suitable lifting device to hub assembly (14) . The weight of hub assembly (14) is approximately 50 kg (110 lb). Illustration 12 g02490097 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 7/14 14. Attach a suitable lifting device and Tooling (B) to sprocket hub assembly (15) . Raise temperature of the bearing cone while using Tooling (D) , Tooling (E) , and Tooling (F) to remove sprocket hub assembly (15) . The weight of sprocket hub assembly (15) is approximately 295 kg (650 lb). Illustration 13 g01625280 15. Remove bearing cone (17) . Illustration 14 g01625306 16. Remove bearing cup (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 8/14 Illustration 15 g01626453 17. Remove bearing cup (19) . Illustration 16 g01626455 18. Remove Duo-Cone seal (20) . Remove bearing cone (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 9/14 Illustration 17 g01647033 19. Attach Tooling (K) and a suitable lifting device to housing (23) . Remove bolts (22) . Remove housing (23) . The weight of housing (23) is approximately 104 kg (230 lb). Illustration 18 g01626487 20. Remove O-ring seal (24) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 10/14 Illustration 19 g01626488 21. Remove bolts (25) and cover (26) . Illustration 20 g01626491 22. Remove bearing (27) . Remove O-ring seal (28) . Illustration 21 g01626497 23. Remove pinion gear (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 11/14 Illustration 22 g01626504 24. Remove bearing (30) . Illustration 23 g01626505 25. Reposition the housing. Remove bolts (31) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 12/14 Illustration 24 g01626512 26. Use Tooling (H) in order to remove cover (32) . Illustration 25 g01626522 27. Attach a suitable lifting device in order to remove gear (33) . The weight of gear (33) is approximately 68 kg (150 lb). Illustration 26 g01626528 28. Use Tooling (J) in order to remove bearing (34) . Repeat for the other side. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 13/14 Illustration 27 g01626550 29. Remove race (35) . Illustration 28 g01626552 30. Remove O-ring seal (36) . Illustration 29 g01626554 31. Remove race (37) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 1/12 Product: TRACK-TYPE TRACTOR Model: D7E TRACK-TYPE TRACTOR TAN Configuration: D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly D7E Track-Type Tractor Power Train Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012 i06798179 Final Drive - Assemble SMCS - 4050-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7575 Link Bracket 3 C 1U-5934 Seal Installer 1 D 188-1456 Lifting Eye Bolt 1 E 138-7573 Link Bracket 1 F 138-7574 Link Bracket 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 2/12 Illustration 1 g01626554 1. Install race (37). Illustration 2 g01626552 2. Install O-ring seal (36). Illustration 3 g01626550 3. Install race (35). Illustration 4 g01626863 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 3/12 4. Raise the temperature of the bearing (34) to a maximum temperature of 135 C (275 F). Install bearing (34). Repeat for the other side. Apply oil to bearings. Illustration 5 g01626522 5. Attach a suitable lifting device to gear (33) and install gear (33) in case assembly. The weight of gear (33) is approximately 68 kg (150 lb). Illustration 6 g02491111 6. Install cover (32). Install bolts (31). Illustration 7 g01626504 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 4/12 7. Reposition case assembly. Lower temperature of bearing (30). Install bearing (30). Illustration 8 g01626497 8. Install pinion gear (29). Illustration 9 g01626491 9. Install O-ring seal (28). Lower temperature of bearing (27). Install bearing (27). Illustration 10 g01626488 10. Install cover (26) and bolts (25). Tighten bolts to a torque of 55 10 N m (40 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 5/12 Illustration 11 g01626487 11. Install O-ring seal (24). Illustration 12 g01627842 12. Install Tooling (B) onto housing (23). Attach a suitable lifting device to housing (23). The weight of housing (23) is approximately 104 kg (230 lb). Install bolts (22). Tighten the bolts to a torque of 460 60 N m (339 44 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 6/12 Illustration 13 g01626455 Illustration 14 g01647154 13. Raise the temperature of the bearing cone (21) to a maximum temperature of 135 C (275 F). Install bearing cone (21). Use Tooling (C) to install Duo-Cone seal (20). Illustration 15 g01626453 14. Install bearing cup (19). Illustration 16 g01625306 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 7/12 15. Install bearing cup (18). Illustration 17 g01625280 16. Install bearing cone (17). Illustration 18 g02491176 17. Attach Tooling (B) to sprocket hub assembly (15). Attach a suitable lifting device to sprocket hub assembly (15). The weight of sprocket hub assembly (15) is approximately 295 kg (650 lb). Install sprocket hub assembly (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 8/12 Illustration 19 g02482520 18. Install hub assembly (14). Install retainer (13) and bolts (12). To properly seat the bearing cone (17), install the bolts (12) in a crisscross pattern. Tighten bolts (12) to a torque of 120 20 N m (89 15 lb ft). Illustration 20 g02491277 19. Lower the temperature of bearing cups (11). Install bearing cups (11) in gears (9). Illustration 21 g02491296 20. Install bearing cones (10) in each side of gears (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 9/12 Illustration 22 g02491297 21. Put gears (9) in position in planetary carrier (5). Lower the temperature of shafts (8). Install the shafts (8) in planetary carrier (5) and the gears (9). If necessary, use a press to install the shafts (8). Install shafts (8) until the small end of the shaft extends 0.08 0.05 mm (0.003 0.002 inch) past the surface of the planetary carrier. Ensure that there is a metal to metal contact between shafts (8) and the plates. Illustration 23 g02482500 22. Install plates (7) and bolts (6). Illustration 24 g02487582 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 10/12 23. Attach Tooling (E) to planetary carrier (5). Attach a suitable lifting device to planetary carrier (5). The weight of planetary carrier (5) is approximately 163 kg (360 lb). Install O- ring seal (5A). Illustration 25 g03840733 24. If equipped, install shields (4a) using bolts 1 through 10 shown in Illustration 25. Illustration 26 g01624447 25. Install bolts (4). Tighten bolts (4) to a torque of 570 80 N m (420 59 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 11/12 Illustration 27 g01629995 26. Attach Tooling (D) to sun gear (3). Install sun gear (3). Illustration 28 g01623825 27. Install cover (2) and bolts. Tighten bolts to a torque of 55 10 N m (41 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.... 12/12 Illustration 29 g02482720 28. Attach Tooling (F) to final drive assembly (1). Attach a suitable lifting device to final drive assembly (1). The weight of final drive assembly (1) is approximately 880 kg (1940 lb). Remove final drive assembly (1) from Tooling (A). 29. Install the final drives. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 1/2 Product: TRACK-TYPE TRACTOR Model: D7E TRACK-TYPE TRACTOR TAN Configuration: D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly D7E Track-Type Tractor Power Train Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012 i03530625 Electronic Control Module (Generator) - Remove and Install SMCS - 7610-010-DTN Removal Procedure Start By: A. Perform the Electrical Shutdown and Voltage Discharge procedure. B. Fully tilt the cab. Illustration 1 g01859140 1. Disconnect harness assemblies (1) and (4). Remove bolts (3) and generator electronic control module (2) . Installation Procedure 1. Install generator electronic control module (2) in the reverse order of removal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
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D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 ... 1/2 Product: TRACK-TYPE TRACTOR Model: D7E TRACK-TYPE TRACTOR TAN Configuration: D7E TRACK-TYPE TRACTOR TAN00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly D7E Track-Type Tractor Power Train Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012 i03530627 Electronic Control Module (Propulsion Module) - Remove and Install SMCS - 7610-010-DTN Removal Procedure Start By: A. Perform the Electrical Shutdown and Voltage Discharge procedure. B. Fully tilt the cab. Illustration 1 g01859301 1. Disconnect harness assemblies (1) and (4). Remove bolts (3) and electronic control module (2) . Installation Procedure 1. Install electronic control module (2) in the reverse order of removal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/8/21
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